CN106082071B - A kind of automatic discharge apparatus and its working method with pre- heat function - Google Patents

A kind of automatic discharge apparatus and its working method with pre- heat function Download PDF

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Publication number
CN106082071B
CN106082071B CN201610574303.3A CN201610574303A CN106082071B CN 106082071 B CN106082071 B CN 106082071B CN 201610574303 A CN201610574303 A CN 201610574303A CN 106082071 B CN106082071 B CN 106082071B
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Prior art keywords
discharge port
pull rod
fixing seat
crane
cylinder
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CN201610574303.3A
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CN106082071A (en
Inventor
刘仲夏
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Taicang Best Mechanical Equipment Co Ltd
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Suzhou Dacheng Well Data Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details

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  • Investigating Or Analyzing Materials Using Thermal Means (AREA)
  • Furnace Details (AREA)

Abstract

The invention discloses a kind of automatic discharge apparatus with pre- heat function, relate generally to the technical field of mechanical equipment;Heating device is equipped with inside material storing box, outside connects with controller;Motor is arranged at the top of material storing box, and feed pipe both ends connect with feed box, material storing box respectively;Feed box bottom is equipped with one group of discharge port, and rewinding bottle is located at the underface of discharge port;Pull rod lower part is slidably connected with discharge port, and top passes through fixing seat and cylinder is cooperatively connected;Connection frame bottom connects with fixed plate, and cylinder is mounted on above fixing seat;Crane both ends are connect with housing slide, and surface is equipped with the card slot that can fix rewinding bottle;Testing agency is fixed on feeding inside pipe wall by mosaic mode, and is connected with peripheral control unit;Overall structure of the present invention is simple, and maintenance is convenient and efficient, low in cost, ensure that the conveying quality of material, operator is also very convenient to the recycling of material.The invention also discloses a kind of working methods of automatic discharge apparatus with pre- heat function.

Description

A kind of automatic discharge apparatus and its working method with pre- heat function
Technical field
The present invention relates to the technical field of mechanical equipment, specifically a kind of automatic discharge apparatus with pre- heat function, with And the working method of the discharging device.
Background technique
Automatic discharge apparatus is a kind of material conveying apparatus of automation, more simple compared to the operation of more traditional discharging device Just, the degree of automation is higher.Its raw material is sent to another position from a position, is mainly used for a variety of materials and industrial products The conveying of half product, being also able to cooperate next procedure makes production automation, therefore application range is very wide.
In recent years, with the continuous development of science and technology, every profession and trade to the technical requirements of automatic discharge apparatus increasingly Height, however be currently used for the automatic discharge apparatus of liquid material there is also following defects:
1, the temperature and flow control accuracy of material are low in transmission process, and material recycle is comparatively laborious;
2, the overall structure of device and its operational process are extremely complex, while load requirement is higher, and maintenance is very Cumbersome, manufacture and operating cost are high.
Summary of the invention
Goal of the invention: it is directed to the above-mentioned problems of the prior art and deficiency, the object of the present invention is to provide one kind to have The automatic discharge apparatus of pre- heat function, the discharging device overall structure and its operational process are very simple, and maintenance facilitates fast Victory, it is low in cost, and the temperature of material and flow control are accurate, ensure that the conveying quality of material, while operator couple The recycling of material is also very convenient.Another of the invention technical problems to be solved also provide it is a kind of with pre- heat function from The working method of dynamic discharging device.
Technical solution: in order to achieve the goal above, a kind of automatic discharge apparatus with pre- heat function of the present invention, It include material storage mechanism, feeding mechanism, discharging mechanism, fixed mechanism and testing agency;The material storage mechanism include: material storing box, Controller and heating device;Heating device is equipped with inside the material storing box, outside connects with controller;The feeding mechanism packet It includes: feed pipe and motor;The motor is arranged at the top of material storing box, the feed pipe both ends respectively with feed box, material storing box phase It connects;The discharging mechanism includes: feed box, cylinder, pull rod, discharge port and rewinding bottle;The feed box bottom is equipped with one group and goes out Material mouth, the rewinding bottle are located at the underface of discharge port;The pull rod lower part is slidably connected with discharge port, and top passes through fixing seat It is cooperatively connected with cylinder;The fixed mechanism includes: rack, connection frame, fixing seat, fixed plate and crane;The rack connects There is feed box, the fixing seat, fixed plate successively connect at the top of feed box, and the connection frame bottom connects with fixed plate, described Cylinder is mounted on above fixing seat;The crane both ends are connect with housing slide, and surface is equipped with the card slot that can fix rewinding bottle; The testing agency includes: temperature sensor and flow sensor;The testing agency is fixed on feed pipe by mosaic mode On inner wall, and it is connected with peripheral control unit.The present invention passes through the temperature and traffic conditions of detection device real-time monitoring material, according to Actual needs can set the design parameter of material by controller at any time, and can be carried out before transporting to material by heating device Preheating, to ensure that the stabilization of temperature of charge and flow in transmission process, therefore substantially increases the conveying quality of material;And And staff recycles material with can be convenient by crane, improves work efficiency;On the other hand, whole knot Structure is simple, and weight and size are small, significantly reduces load, at the same load and unload maintenance it is also very convenient, therefore manufacture and operating cost It is cheap.
Heretofore described controller has automatic alarm device and liquid crystal display, is facilitated by liquid crystal display Monitoring of the staff to its specific works state, and when deviation and failure occurs in device operation, automatic alarm device It makes an immediate response, and general supply is automatically closed, therefore safety greatly improves.
Heretofore described automatic alarm device includes tri coloured lantern and audible alarm, and the two responds simultaneously, prompts effect Fruit is significant.
Heretofore described crane both ends are respectively corresponded equipped with tight latch mechanism, thus by tight latch mechanism in specific position Crane is fixed, prevents it by sliding after external force, influences the work that normally discharges.
Heretofore described feed box, fixing seat pass through welding manner and are fixedly connected with rack, and each component mutually interconnects It connects stable and firm, maintenance, long service life can be repaired at any time according to actual needs.
Heretofore described heating device is liquid electric heater, and heating effect is good, and has high mechanical strength, resistance to The advantages that hot, anti-rotten, less scaling.
The present invention also provides a kind of working methods of automatic discharge apparatus with pre- heat function, and specific work step is such as Under:
(1), startup power supply, staff pass through the operating parameter of controller setting device entirety first, later heating dress It sets and liquid material is preheated as needed;
(2), under the drive of the motor, liquid material is admitted in feed box by material storing box by feed pipe;
(3), liquid level of the liquid material in feed box constantly rises, and after reaching certain altitude, motor shuts down;
(4), one group of empty rewinding bottle is embedded in the card slot on crane surface by staff, and makes discharge port bottom It is directed at the opening of rewinding bottle;
(5), then under the driving of cylinder, pull rod is moved up, until discharge port, while liquid are left in pull rod bottom completely Shape material is separately flowed into corresponding rewinding bottle by discharge port;
(6), when rewinding bottle will fill with liquid material, pull rod starts to move down under the driving of cylinder, until pull rod Bottom offsets with discharge port;
(7), staff takes out the rewinding bottle for filling with liquid material out of crane card slot;
(8), step (4)-(7) are repeated.
The whole service process of working method of the present invention is smooth efficiently, and by the intelligent control of controller, each component is mutual Linking is accurate smooth, to greatly improve work efficiency and material transports quality, while operating cost is cheap, material recycle It is convenient and efficient.
The utility model has the advantages that compared with prior art, the invention has the following advantages that
1, heretofore described a kind of automatic discharge apparatus with pre- heat function passes through detection device real-time monitoring The temperature and traffic conditions of material can set the design parameter of material at any time by controller according to actual needs, and by adding Thermal can before transporting preheat material, to ensure that the stabilization of temperature of charge and flow in transmission process, therefore Substantially increase the conveying quality of material.
2, heretofore described a kind of automatic discharge apparatus with pre- heat function, staff can be with by crane Easily material is recycled, greatly improves working efficiency.
3, heretofore described a kind of automatic discharge apparatus with pre- heat function, overall structure is simple, weight and Size is small, significantly reduces load, while it is also very convenient to load and unload maintenance, therefore manufacture and operating cost are cheap.
4, heretofore described a kind of automatic discharge apparatus with pre- heat function, is facilitated by liquid crystal display Monitoring of the staff to its specific works state, and when deviation and failure occurs in device operation, automatic alarm device It makes an immediate response, and general supply is automatically closed, therefore safety greatly improves;In addition its liquid electric heater heating effect is good, and And has many advantages, such as high mechanical strength, heat-resisting, anti-rotten, less scaling.
5, heretofore described a kind of automatic discharge apparatus with pre- heat function, can be specific by tight latch mechanism Crane is fixed in position, to prevent it by sliding after external force, influences the work that normally discharges;In addition its each component It is connected with each other stable and firm, maintenance, long service life can be repaired at any time according to actual needs.
6, the working method of heretofore described a kind of automatic discharge apparatus with pre- heat function, whole service Cheng Shunchang is efficient, and by the intelligent control of controller, each component is mutually linked accurate smoothness, to greatly improve work efficiency And material transports quality, while operating cost is cheap, material recycle is convenient and efficient.
Detailed description of the invention
Fig. 1 is the overall structure diagram of automatic discharge apparatus in the present invention.
In figure: material storing box 1, feed box 3, testing agency 4, feed pipe 5, cylinder 6, connection frame 7, fixing seat 8, is consolidated rack 2 Fixed board 9, pull rod 10, discharge port 11, rewinding bottle 12, motor 13, crane 14, controller 15, heating device 16.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in detail, but illustrates protection scope of the present invention simultaneously simultaneously It is not limited to the specific range of the present embodiment, based on the embodiments of the present invention, those of ordinary skill in the art are not making Every other embodiment obtained, shall fall within the protection scope of the present invention under the premise of creative work.
Embodiment 1
As shown in Figure 1, a kind of automatic discharge apparatus with pre- heat function of the present embodiment, comprising: material storing box 1, rack 2, feed box 3, testing agency 4, feed pipe 5, cylinder 6, connection frame 7, fixing seat 8, fixed plate 9, pull rod 10, discharge port 11, receipts Expect bottle 12, motor 13, crane 14, controller 15 and heating device 16.
The connection relationship of above-mentioned each component is as follows: heating device 16, external and controller 15 are equipped with inside the material storing box 1 Connect;At 1 top of material storing box, 5 both ends of feed pipe connect with feed box 3, material storing box 1 respectively for the setting of motor 13;Institute 3 bottom of feed box is stated equipped with one group of discharge port 11, the rewinding bottle 12 is located at the underface of discharge port 11;10 lower part of pull rod It is slidably connected with discharge port 11, top passes through fixing seat 8 and cylinder 6 is cooperatively connected;The rack 2 is connected to feed box 3, described solid Reservation 8, fixed plate 9 successively connect at 3 top of feed box, and 7 bottom of connection frame connects with fixed plate 9, and the cylinder 11 is installed Above fixing seat 8;14 both ends of crane are slidably connected with rack 2, and surface is equipped with the card slot that can fix rewinding bottle 12;Institute Stating testing agency 4 includes: temperature sensor and flow sensor;The testing agency 4 is fixed on feed pipe 5 by mosaic mode On inner wall, and it is connected with peripheral control unit 15.Wherein the controller 15 has automatic alarm device and liquid crystal display, described Automatic alarm device includes tri coloured lantern and audible alarm;14 both ends of crane are respectively corresponded equipped with tight latch mechanism, institute It states feed box 3, fixing seat 8 to be fixedly connected by welding manner with rack 2, the heating device 16 is liquid electric heater.
As shown in Figure 1, a kind of working method of automatic discharge apparatus with pre- heat function of the present embodiment, specific work Steps are as follows for work:
(1), startup power supply, staff pass through the operating parameter of 15 setting device of controller entirety, heat later first Device 16 as needed preheats liquid material;
(2), under the driving of motor 13, liquid material is admitted in feed box 3 by material storing box 1 by feed pipe 5;
(3), liquid level of the liquid material in feed box 3 constantly rises, and after reaching certain altitude, motor 13 shuts down;
(4), one group of empty rewinding bottle 12 is embedded in the card slot on 14 surface of crane by staff, and makes discharge port The opening of 11 bottom alignment rewinding bottles 12;
(5), then under the driving of cylinder 6, pull rod 10 is moved up, until discharge port is left in 10 bottom of pull rod completely 11, while liquid material is separately flowed into corresponding rewinding bottle 12 by discharge port 11;
(6), when rewinding bottle 12 will fill with liquid material, pull rod 10 starts to move down under the driving of cylinder 6, until 10 bottom of pull rod offsets with discharge port 11;
(7), staff takes out the rewinding bottle 12 for filling with liquid material out of crane 14 card slot;
(8), step (4)-(7) are repeated.
The embodiment of the present invention is given for the purpose of illustration and description, and is not exhaustively or by this to send out It is bright to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Choosing Selecting and describe embodiment is and to make those skilled in the art to more preferably illustrate the principle of the present invention and practical application It will be appreciated that the present invention is to design various embodiments suitable for specific applications with various modifications.

Claims (4)

1. a kind of automatic discharge apparatus with pre- heat function, it is characterised in that: include: material storage mechanism, feeding mechanism, discharging machine Structure, fixed mechanism and testing agency (4);
The material storage mechanism includes: material storing box (1), controller (15) and heating device (16);It is equipped with inside the material storing box (1) Heating device (16), outside connect with controller (15);
The feeding mechanism includes: feed pipe (5) and motor (13);Motor (13) setting is described at the top of material storing box (1) Feed pipe (5) both ends connect with feed box (3), material storing box (1) respectively;
The discharging mechanism includes: feed box (3), cylinder (6), pull rod (10), discharge port (11) and rewinding bottle (12);It is described go out Hopper (3) bottom is equipped with one group of discharge port (11), and the rewinding bottle (12) is located at the underface of discharge port (11);The pull rod (10) lower part is slidably connected with discharge port (11), and top passes through fixing seat (8) and cylinder (6) and is cooperatively connected;
The fixed mechanism includes: rack (2), connection frame (7), fixing seat (8), fixed plate (9) and crane (14);The machine Frame (2) is connected to feed box (3), and the fixing seat (8), fixed plate (9) successively connect at the top of feed box (3), the connection frame (7) Bottom connects with fixed plate (9), and the cylinder (6) is mounted on above fixing seat (8);Crane (14) both ends and rack (2) it is slidably connected, surface is equipped with the card slot that can fix rewinding bottle (12);
The testing agency (4) includes: temperature sensor and flow sensor;The testing agency (4) is solid by mosaic mode It is scheduled on feed pipe (5) inner wall, and be connected with peripheral control unit (15);The controller (15) has automatic alarm device and liquid Crystal display screen;The automatic alarm device includes tri coloured lantern and audible alarm;Crane (14) both ends respectively correspond Equipped with tight latch mechanism.
2. a kind of automatic discharge apparatus with pre- heat function according to claim 1, it is characterised in that: the feed box (3), fixing seat (8) is fixedly connected by welding manner with rack (2).
3. a kind of automatic discharge apparatus with pre- heat function according to claim 1, it is characterised in that: the heating dress Setting (16) is liquid electric heater.
4. a kind of working method of the automatic discharge apparatus described in claim 1 with pre- heat function, it is characterised in that: specific Work step it is as follows:
(1), startup power supply, staff pass through the operating parameter of controller (15) setting device entirety first, later heating dress (16) are set as needed to preheat liquid material;
(2), under the driving of motor (13), liquid material is admitted in feed box (3) by material storing box (1) by feed pipe (5);
(3), liquid level of the liquid material in feed box (3) constantly rises, and after reaching certain altitude, motor (13) shuts down;
(4), one group of empty rewinding bottle (12) is embedded in the card slot on crane (14) surface by staff, and makes discharge port (11) opening of bottom alignment rewinding bottle (12);
(5), then under the driving of cylinder (6), pull rod (10) is moved up, until discharge port is left in pull rod (10) bottom completely (11), while liquid material is separately flowed into corresponding rewinding bottle (12) by discharge port (11);
(6), when rewinding bottle (12) will fill with liquid material, pull rod (10) starts to move down under the driving of cylinder (6), directly It offsets to pull rod (10) bottom and discharge port (11);
(7), staff takes out the rewinding bottle (12) for filling with liquid material out of crane (14) card slot;
(8), step (4)-(7) are repeated.
CN201610574303.3A 2016-07-21 2016-07-21 A kind of automatic discharge apparatus and its working method with pre- heat function Active CN106082071B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5797436A (en) * 1995-06-26 1998-08-25 Oden Corporation Liquid filling machine technical field
CN203976370U (en) * 2014-07-24 2014-12-03 戚璐莎 A kind of auto-filling water note film machine
CN204569372U (en) * 2015-04-27 2015-08-19 常州市常高工程机械有限公司 Heavy duty detergent bottle placer
CN205099321U (en) * 2015-04-26 2016-03-23 金华贝尔油墨有限公司 Liquid filling machine of processing printing ink
CN205802938U (en) * 2016-07-21 2016-12-14 太仓贝斯特机械设备有限公司 A kind of automatic discharge apparatus with preheating function

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5797436A (en) * 1995-06-26 1998-08-25 Oden Corporation Liquid filling machine technical field
CN203976370U (en) * 2014-07-24 2014-12-03 戚璐莎 A kind of auto-filling water note film machine
CN205099321U (en) * 2015-04-26 2016-03-23 金华贝尔油墨有限公司 Liquid filling machine of processing printing ink
CN204569372U (en) * 2015-04-27 2015-08-19 常州市常高工程机械有限公司 Heavy duty detergent bottle placer
CN205802938U (en) * 2016-07-21 2016-12-14 太仓贝斯特机械设备有限公司 A kind of automatic discharge apparatus with preheating function

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Effective date of registration: 20181101

Address after: 215400 No. 1, Ziwei Road, Liuhe Town, Taicang City, Suzhou, Jiangsu

Applicant after: Suzhou Dacheng well data Technology Co. Ltd.

Address before: 215400 12 Beijing West Road, Taicang Economic Development Zone, Suzhou, Jiangsu

Applicant before: Taicang Best Machinery Equipment Co., Ltd.

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Effective date of registration: 20191212

Address after: 215400 No. 12 West Beijing Road, Taicang Economic Development Zone, Jiangsu, Suzhou

Patentee after: Taicang Best Machinery Equipment Co., Ltd.

Address before: Liuhe Town, Taicang city of Suzhou City, Jiangsu province 215400 Ziwei Road No. 1

Patentee before: Suzhou Dacheng well data Technology Co. Ltd.

CP02 Change in the address of a patent holder
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Address after: 215400 Jiangsu city of Suzhou province Taicang city Shaxi Town Industrial Park in southern Songliao Basin

Patentee after: TAICANG BEST MECHANICAL EQUIPMENT Co.,Ltd.

Address before: 215400 No. 12 West Beijing Road, Taicang Economic Development Zone, Jiangsu, Suzhou

Patentee before: TAICANG BEST MECHANICAL EQUIPMENT Co.,Ltd.