USRE21345E - Electric regulator for furnaces and other apparatus - Google Patents

Electric regulator for furnaces and other apparatus Download PDF

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Publication number
USRE21345E
USRE21345E US23349838E USRE21345E US RE21345 E USRE21345 E US RE21345E US 23349838 E US23349838 E US 23349838E US RE21345 E USRE21345 E US RE21345E
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needle
circuit
current
condenser
furnace
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George A.F. Machlet
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/60Devices for simultaneous control of gas and combustion air
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • G05D23/22Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element being a thermocouple
    • G05D23/2236Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element being a thermocouple details of the regulator
    • G05D23/2237Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element being a thermocouple details of the regulator using discharge tubes

Definitions

  • the automatic controlling or determining device may move from an idle position to the exact point desired, and there settle and remain motionless or substantially so, throughout the operation of the workapparatus, not stepping either up or down therefrom.
  • the heat of a furnace for example, may be accurately and steadily maintained at any de sired point. Fluctuation of itsheat may be substantially eliminated, as the automatic regulator will promptly settle at the point at which the precise necessary flow of fuel will be supplied to the furnace, without liability to the continual 4o overheating and under-heating eflects which are commonly due to the fluctuations of standard heat-controllers. 7
  • this inven tion provides that a moving'member of a measuring instrument, such as the needle of apyrometer for example, shall produce electrical capac-' ity variations proportional to the movements of said member.
  • the usual graduated scale of a pyrometer or other instrument may or may not 55 be present as the advantage of the automatic control can be realized even though there is no scale used for co-operation with the needle.
  • a suitable electric indicating circuit these capacity variations are caused by the novel automatic controller to efiect proportional variations in consumption or flow of an electric current in a separate novel controlling circuit, the variations being due to fluctuations in the condition of the major or work apparatus to which said indicating circuit is connected. 10
  • the current fluctuations in the controlling circuit may be utilized to govern or control the condition of such major apparatus, and also to record the fluctuations if desired.
  • variable condenser of the type generally employed for tuning a radio-receiver to the desired. frequency, and consisting of a rotor-set and a stator-set of condenser-plates, which are mounted in a manner permitting the rotor to be rotated while the stator remains stationary. As the rotor is turned, its plates advance into, or recede from, the spaces between the plates of the stator, without, however, effecting contacts with these plates.
  • an aux- 40 iliary condenser is associated, to gain the desired results, an aux- 40 iliary condenser.
  • the latter is used in conjunction with the pyrometer or other indicator device and the furnace or any other apparatus or device that it is desired to control;
  • the auxiliary con- .denser has a statorand a rotor.
  • the rotor in the present illustration, may consist of the indidicating needle of a galvanometer that forms part of a pyrometer-train.
  • the auxiliary condenser-device may'have comparatively little capacity, and is tuned automatically.
  • the main condenser may be regulated or tuned manually.
  • the indicating needle (or itsequival'ent) of a galvanometer or other sensitive indicating instrument is made to serve as a rotor, being adapted to pass between plates of a furnace.
  • the indicating needle together with the electrode, may actually constitute an aux- ,iliary variable condenser, since the electrode represents the auxiliary stator-plates, while the indicating needle may represent the auxiliary rotor.
  • the indicating needle hovers in the proximity of the electrode, responsive to fluctuations in the pyrometer-circuit, it is automatically varying the capacity of the variable condenser of which it is a part, in proportion to the extent of its movement. Since it at no time touches the electrode, the needle is not obstructed, and it follows that the needle may, if desired, perform its usual indicating function. In any case, the needle or coil of the instrument is not mechanically affected or retarded.
  • the main condenser taken together with the auxiliary condenser, forms a control-element
  • auxiliary condenser the rotor of the main condenser remaining motionless
  • rate of oscillation of the circuit in which. it is incorporated is increased or diminished accordingly, thus increasing or diminishing the rate of consumption of electric current jointly controlled by the condensers, and automatically causing reduction or increase in the flow of fuel to the furnace, or corresponding change in other major apparatus.
  • thermo-couple is inserted in the furnace, to enable variations in the heat of the furnace to set up fluctuations in the electric current passing through the temperature-indicating galvanometer having a coil, and that the galvanometer is employed in controlling the heat of the furnace automatically; the galvanometer-needlebeing connected to means 'for increasing or diminishing the fuel-supply to the desired point, and then maintaining a uniform flow, as may be required, in order to keep the furnace at a steady heat.
  • the galvanometer-needle (independently of the usual scale) for this purpose is utilized for performing the function of varying the capacity of the condenser-element of an electric oscillator. Fluctuations in the rate of oscillation are caused to modify the rate of flow of fuel to the Instead of a heat-producer, the invention may be used for regulating other producers,as for example dynamos, and the variations in the condition of the producer may be utilized for the automatic regulation thereof. It is also available for. regulating non-productive major apparatus.
  • Figure 1 is a sectional elevational diagram representing a gas-furnace whose temperature is being regulated by the present invention; the airvalve being open and the furnace warming up to the point set by the stator of the auxiliary condenser; the needle being in motion from idle position toward said auxiliary stator.
  • Figure 2 is a part-sectional diagram in side elevation, showing. the position at which the reg-, :latzr maintains the furnace at a predetermined ea" small stator, the latter consisting of the tines
  • Figure 3 is a fragmentary plan of the tips of the needle and the co-operative stator.
  • Figure 4 illustrates the connections of the v stator and rotor of the main condenser.
  • Figure 5 is a plan of the condenser seen at Figure 4.
  • Figure 6 shows a modified form of automatic condenser-elements.
  • Figure 7 shows a-needle made of material not serviceable for the plate of a rotor; the stator matically regulated, includes a solenoid l I, whose core l2 may pull down a spring-lifted valve-rod l3, having balanced valves l4, [5, to close ports l6, I1 in a chest I8, which is supplied with air through a pipe l9, and which delivers a delicately regulated .flow of air through outlets 20, 2!, to a conduit 22 running through a fuel-injector (not shown) to a furnace 23; the injector having the' usual provision for mixing compressed air with the fuel-gas.
  • the furnace and the solenoid are here used for the purpose of illustration, as the invention is applicable to regulating an electric current for a variety of purposes.
  • Circuit 31 may also include a milliammeter ll, and a grounded voltmeter 42, for making sure that the voltage is right.
  • Y 'lhe balanced solenoid-operated valve H determines the amount of fuel delivered to the furnace.
  • the pull on the plunger l2, counteracting the spring tension will correspondingly increase, thereby effecting a gradual closing of the valve.
  • the quantity of fuel supplied to the furnace is in inverse proportion to the amount of current passing through the solenoid.
  • a condenser 50 In the grid-circuit 38 of the oscillator is a condenser 50, and a manual tuning coil is shunted around a grounded variable condenser at 52.
  • the capacity of the condenser may be raised or lowered, and the frequency of oscillations proportionally decreased or increased.
  • Increase in rate of oscillation involves increased consumption of electric current, and more current therefore passes through the solenoid H, pulling down the core [2 and valve 13 in closing direction.
  • the heat of the furnace 23 may be reduced at will.
  • a pyrometer-circuit 53 in which a weak current of electricity is generated by the heat of the furnace, by means of an element 54. Included in this circuit is a galvanometer 55, by means of which the strength of the current and hence the heat of the furnace may be ascertained.
  • the tip of the galvanometerneedle 56 is bent over at 51, and preferably overlies a bowed scale 58, indicating the furnace temperature.
  • the galvanometerneedle 56 is utilized as a rotor, to co-operate with a stator, to automatically tune or effect variations in the general condenser capacity, and consequently automatic variations in the. frequency of oscillation in the circuit of grid 31.
  • the condenser 52 there is associated with the condenser 52 an auxiliary condenser or tuning device, which is connected in parallel with 52 by a circuit 59, which includes the rotor or galvanometer-needle 56, and is grounded at 60.
  • the main condenser 52 is grounded at 6
  • the stator-member of the auxiliary condenser is shown in the form of a radial arm 62, connected to 59 and 52, and having its tip bent over and forked at 63, so that the tongue-portion 51 of the galvanometer-needle (or auxiliary rotor) 56 can pass between the tines of the fork.
  • fork-tines act as stationary plates, and constitute the stator, auxiliary to the stator at 52, while the bent-over tongue or point 51 of the needle acts as an adjusting plate relatively to 63,
  • the novel automatically adjustable statorarm or electrode 62 is constructed in the form of a fork, whose tines are spaced sufficiently to allow ample clearance for the needle or rotor 56 or 51 to pass between them.
  • the width. of these tines ( Figure 3) may be equal to the width of the indicating needle.
  • the radial rotor-arm 62 may be connected to an adjusting arm 64-, having a handle.65, whereby arm 62 may be set for any point of heat which the furnace is desired to reach and maintain. This adjustment of 62 may be attended to after the capacity of the tuning condenser has been approximately adjusted at 52. The furnace-heat will either build up or decline to the point at which 62 is set, and will there remain.
  • the auxiliary stator-arm 62 is so mounted concentrically with the galvanometer-needle 56 that the arm may be adjusted to any desired point in the are described by said needle.
  • the indicating needle 56 together with the stator or electrode 62, may thus be regarded as constituting a small variable condenser-element, the capacity of which varies in correspondence with the change in position of the needle relatively to the electrode.
  • the maximum capacity is attained when the entire width of the indicating needle lies within the tines of the electrode; the minimum, when the needle has receded nearly out of effective range with the electrode. Very little capacity change is realized, until the leading edge of the indicating needle enters the space determined by the tines of the electrode. From this point on, the capacity increase is very rapid, and reaches maximum when the entire width of the indicating needle is between the tines of the electrode.
  • This narrow or restricted zone in which the ratio of capacity change to indicator movement is very high, is an important controlling zone.
  • variable condenser 52 together with the small auxiliary variable condenser formed by the co-operation of the indicating needle and the electrode.
  • the condensers are connected in parallel across the gridcoil- 5
  • the power for the control circuit which 'is diagrammatically indicated at the boundary line-B, is switched on at 24, the electrode 62 is adjusted for the desired temperature (say 1650 degrees F.), and the variable at condenser 52 is tuned for a value just below that at which the milliammeter 41 indicates an increase in current consumption,
  • the control-valve 13 When the temperature has reached 1655 degrees, the control-valve 13 will have assumed its minimum desired position, and, since, at this position the furnace is supplied with a scarcity of fuel, the temperature must drop. As the temperature falls, the described operation reverses, the control-valve gradually reopens, and the fuel-supply increases, thereby checking the temperature drop.
  • the indicating needle may not be a conductor of electricity
  • the device shown at Figure 7 is'used.
  • the tines of the adjustable electrode! are insulated from one another, thereby constitutin a small fixed aux,- iliary condenser in themselves.
  • needle 56 in passing between them carries the capacity by changing the dielectric medium of the auxiliary condenser, as will be understood.
  • Figures 8 and 9 show how capacity variations can be caused by a'moving liquid 68.
  • the indieatingfunction performed by the liquid may be the same as that performed by the moving indicator in the previously-explained cases. change is in the form of the electrode or electrodes employed.
  • the liquid moves in an in- The indicating The clined adjustable glass tube 69.
  • the stator is in the form of a collar I0. Tipping of the tube causes the mercury to flow into the collar, to increase the capacity as explained.
  • the invention is not limited to the described means for transforming the capacity variations produced by the movement of an indicator of an indicating instrument, into proportionate variations of electrical energy.
  • power may be derived from a battery if desired, instead of from an electric-light line, since the positive pole of the battery would be at 32 and the negative at 26.
  • the indicating needle may have tines
  • the auxiliary stator may be in the form of a tongue to be forked by the tines. Portions of the improvements may be used without others.
  • control means for keeping the furnace constantly and steplessly at a desired temperature with practically no temperature drift;
  • said control means comprising a temperature-measuring circuit including a galvanometer having a needle movable in accordance with variations in the furnace temperature, an electrical circuit separate from said temperature-measuring circuit and including a circuit element adjustable to vary the current flow in said electrical circuit in proportion to variations in the furnace temperature, said circuit element comprising a relatively fixed member and a member carried by and movable with the galvanometer needle, and electrically operating means responsive to such variations in current flow for producing correspondingly proportional operations of said regulator.
  • an oscillatory electric cirminutest change in frequency automatically causes a proportional and relatively great change in current flow, a controlling mechanism and means actuated by and in proportion to such changes to adjust said controlling mechanism to bring about automatically required variations -in a control power.
  • a major apparatus an indicating instrument having a movable indicator normally stationary during the operation of said apparatus, but movable in response to changes in the condition of the apparatus, an electric circuit whose capacity is varied by movements of said indicator, whereby the flow of current in said circuit is varied, apparatus-regulating means responsive to the variations in the flow of "current, said movable indicator freely hovering in proximity to an electrically charged element connected in either the grid or plate circuit of an electronic tube, thus causing variations in the amount of current flowing in the tube circuit, and an electro-magnetic regulating device inserted in the tube supply circuit and operated by the current in the tube circuit.
  • said reactance means comprising a movable element carried by said needle and a relatively fixed stator element, means supporting said stator element for adjustment to determine the zone of operation of said movable element and stator element, and means for translating the changes in current flow in the oscillatory circuit into,
  • a major apparatus to be controlled thereby, means for manually tuning said oscillator, auxiliary means for tuning said oscillator within a limited range determined by the adjustment of said manual tuning means, measuring means controlled by a variable condition of said major apparatus for actuating said auxiliary tuning means in proportion to the magnitude of that condition, continuously adjustable means for controlling said major apparatus to maintain the condition thereof substantially constant, and means operable in response to the actuation oi said auxiliary tuning means for producing proportionate changes in said continuously adjustable control means.
  • a major apparatus having a condition subject to change during operation of the apparatus, means for affecting the said condition and including a regulating device to be adjusted in accordance with changes in the condition of the apparatus, a measuring system responsive to changes in the condition, and an electrical network separate from said measuring system for adjusting said auxiliary device in response to the measured changes in the condition of the apparatus;
  • said network including an oscillatory circuit and a second circuit, means for establishing an oscillatory current fiow in said oscillatory-circuit and a direct current flow in said second circuit, adjustable reactance means including the measuring system for varying an electrical characteristic of said oscillatory circuit progressively in proportion to changes in the measured condition, coupling means between said circuits operative to vary an electrical characteristic of said second circuit progressively in accordance with-changes in the electrical characteristic of the oscillatory circuit, and means in said second circuit for adjusting said regulating device progressively and in proportion to changes in an electrical characteristic of said second circuit.
  • a major apparatus having a condition subject to change during operation of the apparatus, a control device to be adjusted in accordance with changes in the condition of the apparatus, a measuring system responsive to changes in the condition, and an electrical net- 'work separate from said measuring system for adjusting said control device in response to the in proportion to changes in the measured condition, coupling means between said circuits operative to vary the flow of direct current in said second circuit progressively in accordance with changes'in the electrical characteristic of the oscillatory circuit, and means controlled by current flow in said second circuit for adjusting said control device progressively and in proportion to changes in an electrical characteristic of said second circuit.
  • a main source of electric current an oscillator having a filament, plate and grid, said filament being connected to said source of current, an electrically operable regulator in circuit with said plate and said source of current, main and auxiliary condensers jointly in circuit with said grid, said auxiliary condenser including a capacity-altering member, a major apparatus, subject to change of condition, and means dependent upon the condition of the major apparatus for moving said capacity-altering member toward or from the stator part of said auxiliary condenser, whereby variations due to change of condition of the major apparatus are produced in the joint capacity of the condensers and consequently in the rate of oscillation, and consumption of current is thereby controlled in the plate circuit, and said electrically operable regulator is consequently caused to effect corresponding regulation of said major apparatus.
  • a pyrometer for the furnace including an electric circuit, a galvanometer being included in said circuit and I having a needle, means for supplying an alternating current of electricity, a transformer having primary and secondary coils for transform ing the alternating current into a current of low voltage, said transformer also having a second secondary coil in circuit with a rectifier tube, said transformer also including a third secondary coil in circuit with a low voltage.
  • filament-heating circuit in an oscillator tube said tube having a plate and grid, the'plate being included in a circuit having a solenoid provided with a core,
  • the plate and solenoid circuit being connected to the first of Said secondary coils, the grid of said oscillator being included in' a circuit with the stator of a variable condenser for increasing or decreasing the frequency of said oscillator, and an automatic auxiliary condenser stator to co-operate with said pyrometer needle, the needle serving as the rotor of the auxiliary condenser, said auxiliary condenser being in parallel with said main condenser, the movement of the needle being produced automatically by the heat of the furnace and effecting variations in the frequency of oscillations in the grid circuit, with consequent fluctuations in the volume of current flowing through the solenoid, to automatically vary the position of the fuel-valve and regulate the supply stator constituting a variable condenser, the ca- Dacity. of which varies-in correspondence with the change in position of the needle relatively to the stator, the maximum capacity of the condenser being attained when the entire width of the needle lies between
  • the zone of needle movement between the tines being a controlling zone
  • said stator being adjustable to any position in the arc of the needle.
  • the furnace controlling zone may be set to maintain any desired temperature of the furnace, a variable condenser cooperating with the aforesaid auxiliary condenser, said condensers being connected across the grid coil of an oscillator, whereby more or less current is consumed by the oscillator depending upon the adjustment of the stator and the position of the needle, and a source of power for said oscillator.
  • thermo-couple a galvanometer in circuit therewith and having a grounded needle
  • an electrode constructed in the form of a fork whose tines are spaced sufliciently to allow clearance for the galvanometer needle to pass freely between them, the normal movement of the needle being in no way impeded, the width of a fork tine being equal to the-width of the needle
  • the needle together with the electrode or stator constituting a variable condenser, the capacity of which varies in correspondence with the change in the position of the needle relativelyto the stator, the maximum capacity of the condenser being attained when the entire width of the needle j lies between the tines of the stator, and little capacity change being realized until the leading edge of the needle enters the space between the tines, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle, whereby the furnace controlling zone may be set to maintain any
  • stator being adjustable to any position in the arc of the needle, a manually variable condenser cooperating with said condenser, said condensers connected in parallel across the grid coil of an. oscillator, a source of power for said oscillataor including a transformer and a rectifying tube; and a solenoidcontrolled valve for determining the amount of fuel delivered to the furnace, and decrease in current capacity causing the flow of current to be augmented through the solenoid to effect a clos ing movement of the valve, said solenoid being connected in series with the plate power supply 'of the vacuum tube.
  • condition-indicating device for the major apparatus including an electric circuit, a galvanorneter being included in said circuit and having a needle,
  • a transformer having primary and secondary coils for transforming the alternating current into a current of low voltage,'said transformer also having a second secondary coil in circuit with a rectifier tube, said transformer also including a third secondary coil in circuit with a lowlvoltage filament-heating circuit in an oscillator tube, said tube having a plate and grid, the plate being included in a circuit having a solenoid provided with'a core, meansoperable by the solenoid for regulating said major appara tus, said plate and solenoid circuit being connected to the first of said secondary coils, the
  • auxiliary condenser stator to cooperate with said needle
  • the needle serving as the rotor of the auxiliary condenser
  • said auxiliary condenser being in parallel with control thereof, including a galvanometer having a grounded needle, an electrode constructed in the form of a fork whose tines are spaced sufficiently to allow clearance for the galvanometer needle to pass freely between them, the normal movement of the needle being in no way impeded, the needle together with the electrode or stator constituting a variable condenser, the capacity of which varies in correspondence with the change in the position of the needle relatively to 'the stator, little capacity change being realized until the leading edge of the needle enters the space between the tines, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle, a variable condenser cooperating with the afor
  • a galvanometer having a grounded needle, an electrode constructed in the form oia fork whose tines are spaced sufficiently to allow clearance for the galvanometer needle to pass freely between them, the normal movement of the needle being in no way impeded, the needle together with the electrode or stator constituting a variable condenser, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle, wherebythe controlling zone may be set to maintain any desired condition of the major apparatus, a variable condenser cooperating with the aforesaid auxiliary condenser, said condensers being connected across the grid coil of an oscillator,
  • a source of power for said oscillator said source of power including a transformer and a rectifying tube; and a solenoid for controlling the major apparatus; decrease in current capacity causing the flow of current to be augmented through the solenoid, said solenoid being connected in series with the plate power supply of the vacuum tube, so that the amount of current flowing through the solenoid depends upon the amount consumed by the vacuum tube; the control means remaining in its fully effective position until the galvanometer needle advances to the point of cooperation with the adjustable 'stator and effects an increase in capacity in the oscillator circuit, thereby causing an increase in the plate current consumption of the vacuum tube of said oscillator, said solenoid being connected in series with the plate supply of said vacuum tube, whereby the control means is gradually brought to less effective position.
  • stator being adjustable to any position in the arc of the needle
  • a manually variable condenser cooperating with said condenser, said condensers connected in parallel across the grid coil of an oscillator, a source of power for said oscillator including a transformer and a rectifying tube
  • solenoid-controlled means for regulating the major apparatus; decrease in current capacity causing the flow of current to be augmented through the solenoid to effect reduced eificiencyoi the major apparatus, said solenoid being connected in series with the plate power' supply of the vacuum tube.
  • said means comprising an oscillatory circuit, a
  • control circuit including means for progressively adjusting said regulator in accordance with changes in an electrical characteristic of said control circuit, means coupling said circuits to correcting errors ascertained in a condition of a primary apparatus by a sensitive instrument, without diminishing the sensitivity of the instrument; said mechanism comprising a control circuit including regulating meansadjustable toimpose a progressively varying correctional control upon the primary apparatus, an oscillatory circuit coupled to said control circuit to produce adjustments of said regulating means proportional to changes in an electrical characteristic of the oscillatory circuit, and means including said sensi tive instrument for varying the electrical characteristic of the oscillatory circuit progressively in proportion to the error as ascertained by the sensitive instrument in the condition of the primary apparatus.
  • control means continuously adjustable to impose a proportionately adjustable regulation-upon an operating factor which affects the condition of the major apparatus, and an electrical network,
  • said network including an oscillatory circuit coupled to a control circuit; means responsive to said measuring system for varying an electrical characteristic of said oscillatory circuit as a continuously variable function of the changing magnitude of the measured con dition, thereby effecting a corresponding proportionate variation in a condition of said control circuit, and motor means operating in response to changes in the condition of said control circuit to proportionately adjust said control means.

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Description

Feb'. 6, 1940. L T Re. 21,345
ELECTRIC REGULATOR FOR FURNACES AND OTHER APPARATUS Original Filed July 14, 1933 2' Sheets-Sheet 1 Feb. 6,-1940. G. A. F. MACHLET 21,345
ELECTRIC REGULATOR FOR FURNACES AND OTHER APPARATUS O'rigifial Filed July 14, 1933 2 Sheets-Sheet 2 k. \W |||||r|||||||.V N t 2Q In venfor:
Attorney.
- Reicmed Feb. 6, 1940 PATENT OFFICE ELECTRIC REGULATOR FOR FURNACES AND OTHER APPARATUS George A. F. Machlet, Elizabeth, N. J.
Original No. 2,056,285, dated October 6, 1936.
Serial No. 680,494, July 14, 1933..
Application for reissue October 5, 1938, Serial No. 233,498
30 Claims.
whose action only a weak electric current is 10 available. It is contrived to utilize the delicate actuating member of l a sensitive instrument, for
effecting delicate regulation of a working apparatus, such, for example, can furnace or heater, "but without retarding the movement and thereby detracting from the, sensitiveness of the indicating member. The object in imposing no work upon the automatic controlling device, is to insure delicacy and precision of its action. Heretofore it has been the practice to set a point which was reached by an overadvance of the controlling device, at which point a reversal was efiected. Another point was set for limiting the ensuing reverse travel of the controlling device. The latter continually vibrated or stepped to and fro between those points. By means of the present improvements, the automatic controlling or determining device may move from an idle position to the exact point desired, and there settle and remain motionless or substantially so, throughout the operation of the workapparatus, not stepping either up or down therefrom.
The heat of a furnace for example, may be accurately and steadily maintained at any de sired point. Fluctuation of itsheat may be substantially eliminated, as the automatic regulator will promptly settle at the point at which the precise necessary flow of fuel will be supplied to the furnace, without liability to the continual 4o overheating and under-heating eflects which are commonly due to the fluctuations of standard heat-controllers. 7
Equivalent advantages are obtainable from the invention in many other instances where it is desired to effect effortless and delicate regulation; the invention by no means being limited to heat-controlling apparatus.
By employing a condenser-device, this inven tion provides that a moving'member of a measuring instrument, such as the needle of apyrometer for example, shall produce electrical capac-' ity variations proportional to the movements of said member. The usual graduated scale of a pyrometer or other instrument may or may not 55 be present as the advantage of the automatic control can be realized even though there is no scale used for co-operation with the needle. By the employment of a suitable electric indicating circuit, these capacity variations are caused by the novel automatic controller to efiect proportional variations in consumption or flow of an electric current in a separate novel controlling circuit, the variations being due to fluctuations in the condition of the major or work apparatus to which said indicating circuit is connected. 10 The current fluctuations in the controlling circuit may be utilized to govern or control the condition of such major apparatus, and also to record the fluctuations if desired.
How-these proportional capacity variations are utilized to effect proportional and stepless control and preferably recording of the condition indicated by the indicating instrument, will be explained in the following description of a typica application of this control principle.
In the preferred form of the invention, there is utilized as one element, 'a conventional variable condenser of the type generally employed for tuning a radio-receiver to the desired. frequency, and consisting of a rotor-set and a stator-set of condenser-plates, which are mounted in a manner permitting the rotor to be rotated while the stator remains stationary. As the rotor is turned, its plates advance into, or recede from, the spaces between the plates of the stator, without, however, effecting contacts with these plates. Since the capacity of this main condenser is determined partly by the overlapping or eifective' areas of the plates, it can be readily seen that the capacity of the condenser is determinable 85 solely by the relation of the rotor-plates to the stator-plates, since all other capacity-afiecti ng factors ordinarily remain constant.
With the aforesaid main condenser there is associated, to gain the desired results, an aux- 40 iliary condenser. The latter is used in conjunction with the pyrometer or other indicator device and the furnace or any other apparatus or device that it is desired to control; The auxiliary con- .denser has a statorand a rotor. The rotor, in the present illustration, may consist of the indidicating needle of a galvanometer that forms part of a pyrometer-train. The auxiliary condenser-device may'have comparatively little capacity, and is tuned automatically. The main condenser may be regulated or tuned manually. To be specific, the indicating needle (or itsequival'ent) of a galvanometer or other sensitive indicating instrument, is made to serve as a rotor, being adapted to pass between plates of a furnace.
of an electrode that is constructed in the form of a fork. The indicating needle, together with the electrode, may actually constitute an aux- ,iliary variable condenser, since the electrode represents the auxiliary stator-plates, while the indicating needle may represent the auxiliary rotor.
It is quite obvious then, that when the indicating needle hovers in the proximity of the electrode, responsive to fluctuations in the pyrometer-circuit, it is automatically varying the capacity of the variable condenser of which it is a part, in proportion to the extent of its movement. Since it at no time touches the electrode, the needle is not obstructed, and it follows that the needle may, if desired, perform its usual indicating function. In any case, the needle or coil of the instrument is not mechanically affected or retarded.
The main condenser, taken together with the auxiliary condenser, forms a control-element,
which is subject to fluctuations due to the movements of the galvanometer-needle in proximity to the auxiliary stator. The fluctuations of the needle affect the capacityof the auxiliary condenser (the rotor of the main condenser remaining motionless), and the rate of oscillation of the circuit in which. it is incorporated is increased or diminished accordingly, thus increasing or diminishing the rate of consumption of electric current jointly controlled by the condensers, and automatically causing reduction or increase in the flow of fuel to the furnace, or corresponding change in other major apparatus.
It will be understood that a thermo-couple is inserted in the furnace, to enable variations in the heat of the furnace to set up fluctuations in the electric current passing through the temperature-indicating galvanometer having a coil, and that the galvanometer is employed in controlling the heat of the furnace automatically; the galvanometer-needlebeing connected to means 'for increasing or diminishing the fuel-supply to the desired point, and then maintaining a uniform flow, as may be required, in order to keep the furnace at a steady heat.
The galvanometer-needle (independently of the usual scale) for this purpose is utilized for performing the function of varying the capacity of the condenser-element of an electric oscillator. Fluctuations in the rate of oscillation are caused to modify the rate of flow of fuel to the Instead of a heat-producer, the invention may be used for regulating other producers,as for example dynamos, and the variations in the condition of the producer may be utilized for the automatic regulation thereof. It is also available for. regulating non-productive major apparatus.
Other features and advantages will hereinafter appear. i
In the accompanying drawings,
Figure 1 is a sectional elevational diagram representing a gas-furnace whose temperature is being regulated by the present invention; the airvalve being open and the furnace warming up to the point set by the stator of the auxiliary condenser; the needle being in motion from idle position toward said auxiliary stator.
Figure 2 is a part-sectional diagram in side elevation, showing. the position at which the reg-, :latzr maintains the furnace at a predetermined ea" small stator, the latter consisting of the tines Figure 3 is a fragmentary plan of the tips of the needle and the co-operative stator.
Figure 4 illustrates the connections of the v stator and rotor of the main condenser.
Figure 5 is a plan of the condenser seen at Figure 4.
Figure 6 shows a modified form of automatic condenser-elements.
Figure 7 shows a-needle made of material not serviceable for the plate of a rotor; the stator matically regulated, includes a solenoid l I, whose core l2 may pull down a spring-lifted valve-rod l3, having balanced valves l4, [5, to close ports l6, I1 in a chest I8, which is supplied with air through a pipe l9, and which delivers a delicately regulated .flow of air through outlets 20, 2!, to a conduit 22 running through a fuel-injector (not shown) to a furnace 23; the injector having the' usual provision for mixing compressed air with the fuel-gas. The furnace and the solenoid are here used for the purpose of illustration, as the invention is applicable to regulating an electric current for a variety of purposes.
Although power could be obtained from batteries, it is preferred to utilize current supplied by the local electric-light line, through plug 24. However, since this is generally an alternating GO-cycle current of 110 volts, it is first necessary .to transform it to the proper voltage for a filament-supply. It is further necessary to convert it into direct current of proper voltage for the plate-supply of a vacuum tube. This is accomplished by connecting plug 24 to the primary coil 25 of a 3-secondary transformer, having a grounded core 21, ina circuit diagrammatically enclosed in the dotted area A. A current of higher voltage is obtained in secondary coil 23. A rectifier-tube 28 contains opposite plates 29,
30 in circuit with the grounded secondary coil n 26. The filament 3| of the rectifier-tube is in-' grounded core 40. Circuit 31 may also include a milliammeter ll, and a grounded voltmeter 42, for making sure that the voltage is right.
r The current flowing through plate-circuit 31 passes through the solenoid H, and pulls down the core I! against the tension of supporting spring 45. The return leg 31' of the circuit, leading from the solenoid, is connected to the middle of secondary coil 32, the positive terminal of the power-supply.
Y 'lhe balanced solenoid-operated valve H determines the amount of fuel delivered to the furnace. The air-valve I3, and its valve-plates I4, I5, together with the solenoid-core l2, co-operate with spring 45, so that the valve is kept in its maximum open position while the minimum amount of current is passing through the solenoid, as shown in Figure 1. As the flow of current through the solenoid gradually increases, the pull on the plunger l2, counteracting the spring tension, will correspondingly increase, thereby effecting a gradual closing of the valve. The quantity of fuel supplied to the furnace is in inverse proportion to the amount of current passing through the solenoid.
Since the solenoid is shown connected in series with the plate-power supply 31 of the vacuum tube 35, it is evident that the amount of current flowing through the solenoid depends entirely upon the amount consumed by vacuum tube 35.
In the grid-circuit 38 of the oscillator is a condenser 50, and a manual tuning coil is shunted around a grounded variable condenser at 52. By adjustment of 52, the capacity of the condenser may be raised or lowered, and the frequency of oscillations proportionally decreased or increased. Increase in rate of oscillation involves increased consumption of electric current, and more current therefore passes through the solenoid H, pulling down the core [2 and valve 13 in closing direction. Thus the heat of the furnace 23 may be reduced at will. It will be perceived that by an adjustment of the capacity of 52 in the oppositedirection, the frequency of oscillation will be decreased, less current will be consumed, the pull of solenoid II will weaken, and the spring 45 will raise the core and valve 13, to admit more air to be mixed with fuel and supplied to the furnace 23. The heat of the furnace is thus manually settable or controllable.
To enable the furnace to vary its own fuelsupply, and thereby regulate its own production of heat, there is provided a pyrometer-circuit 53, in which a weak current of electricity is generated by the heat of the furnace, by means of an element 54. Included in this circuit is a galvanometer 55, by means of which the strength of the current and hence the heat of the furnace may be ascertained. The tip of the galvanometerneedle 56 is bent over at 51, and preferably overlies a bowed scale 58, indicating the furnace temperature.
As an additional function, the galvanometerneedle 56 is utilized as a rotor, to co-operate with a stator, to automatically tune or effect variations in the general condenser capacity, and consequently automatic variations in the. frequency of oscillation in the circuit of grid 31. For this purpose, there is associated with the condenser 52 an auxiliary condenser or tuning device, which is connected in parallel with 52 by a circuit 59, which includes the rotor or galvanometer-needle 56, and is grounded at 60. The main condenser 52 is grounded at 6|.
The use of a scale is not necessary in all cases. The coil of the pyrometer will effect the tuning movement of needle 56, whether the scale is present or absent.
The groundings shown in the drawings are negative.
The stator-member of the auxiliary condenser is shown in the form of a radial arm 62, connected to 59 and 52, and having its tip bent over and forked at 63, so that the tongue-portion 51 of the galvanometer-needle (or auxiliary rotor) 56 can pass between the tines of the fork. The
fork-tines act as stationary plates, and constitute the stator, auxiliary to the stator at 52, while the bent-over tongue or point 51 of the needle acts as an adjusting plate relatively to 63,
and by its automatic movement produces a tuning or variation in the capacity .of the auxiliary condenser 51, 63, and hence eifects alteration of the frequency of the oscillations in the grid-circuit 31, with consequent alterations in the volume of current passing through the solenoid ll, thus altering the position of the air-valve I3, to vary the supply of fuel to the furnace.
The novel automatically adjustable statorarm or electrode 62 is constructed in the form of a fork, whose tines are spaced sufficiently to allow ample clearance for the needle or rotor 56 or 51 to pass between them. The width. of these tines (Figure 3) may be equal to the width of the indicating needle.
Notwithstanding its added function as a rotor, the normal movement of the novel heat-indicating needle is not impeded, and the galvanorneter 55 will preferably perform its usual function, as though the described additional service had not been required.
Outside of the galvanometer-casing 55, the radial rotor-arm 62 may be connected to an adjusting arm 64-, having a handle.65, whereby arm 62 may be set for any point of heat which the furnace is desired to reach and maintain. This adjustment of 62 may be attended to after the capacity of the tuning condenser has been approximately adjusted at 52. The furnace-heat will either build up or decline to the point at which 62 is set, and will there remain.
The auxiliary stator-arm 62 is so mounted concentrically with the galvanometer-needle 56 that the arm may be adjusted to any desired point in the are described by said needle.
The indicating needle 56, together with the stator or electrode 62, may thus be regarded as constituting a small variable condenser-element, the capacity of which varies in correspondence with the change in position of the needle relatively to the electrode. The maximum capacity is attained when the entire width of the indicating needle lies within the tines of the electrode; the minimum, when the needle has receded nearly out of effective range with the electrode. Very little capacity change is realized, until the leading edge of the indicating needle enters the space determined by the tines of the electrode. From this point on, the capacity increase is very rapid, and reaches maximum when the entire width of the indicating needle is between the tines of the electrode. This narrow or restricted zone, in which the ratio of capacity change to indicator movement is very high, is an important controlling zone.
Since the electrode 62 is pivoted at 66 concentrically with needle 56 and galvanometer-coil 61,
it results that 62 may be moved to any position in the are described by the needle, and it is thus evident that the position of the controlling zone may be varied, and that any desired temperature or other condition of the apparatus may be reached automatically and there maintained.
The current consumption depends upon the frequency to which the apparatus is tuned. Tuning is accomplished by means of variable condenser 52, together with the small auxiliary variable condenser formed by the co-operation of the indicating needle and the electrode. The condensers are connected in parallel across the gridcoil- 5|.
a fall in temperature).
When the circuit is in operation, more or less current will be consumed by the vacuum tube 35,
depending upon the adjustment of the auxiliary stator 62, 63 and the position of the rotor or indicating needle 56, 51. This change in current consumption may be indicated by milliammeter 4| connected in series with the vacuum tube plate supply line 31.
After the furnace has been started in the usual manner, the power for the control circuit, which 'is diagrammatically indicated at the boundary line-B, is switched on at 24, the electrode 62 is adjusted for the desired temperature (say 1650 degrees F.), and the variable at condenser 52 is tuned for a value just below that at which the milliammeter 41 indicates an increase in current consumption,
If it is assumed that the control range extends over degrees, the fuel-control. valve I3 will remain in its maximum open position until the indicating needle 56 of the galvanometer 55 indicates a temperature of 1645 degrees. If the indicating needle advances beyond this tempera: ture, it effects an increase in capacity in the condenser 56, 62. This causes an increase in the plate-current consumption of the vacuum tube 35. Since the solenoid ll of the control-valve I3 is connected in series with the plate-supply 31 of the vacuum tube 35, it is apparent that the pull on its core l2 will also increase, thereby efiecting a gradual closing movement of the fuel-control valve= l3. V
When the temperature has reached 1655 degrees, the control-valve 13 will have assumed its minimum desired position, and, since, at this position the furnace is supplied with a scarcity of fuel, the temperature must drop. As the temperature falls, the described operation reverses, the control-valve gradually reopens, and the fuel-supply increases, thereby checking the temperature drop.
It is evident then that after a short time, the fluctuations of the indicating needle will cease, and it will settle in a position that will cause the control-valve continually to admit a quantity of fuel in the furnace that will just offset the latters heat losses, thereby maintaining the temperature constant This position of the indicating needle must therefore lie between 1645 and 1655 degrees (since at 1645 the control-valve is in its maximum position, thereby causing a rise in temperature, and at 1655 is in its minimum position, eflecting The indicating needle will come to rest at 1650 degrees, which is the desired temperature in this illustration, and there remain.
In practice, even if there is some slight vibration of the needle at the start, still it promptly settles at the desired point, and remains motione less.
In instances where the indicating needle may not be a conductor of electricity, the device shown at Figure 7 is'used. In this case, the tines of the adjustable electrode! are insulated from one another, thereby constitutin a small fixed aux,- iliary condenser in themselves. needle 56 in passing between them, carries the capacity by changing the dielectric medium of the auxiliary condenser, as will be understood.
Figures 8 and 9 show how capacity variations can be caused by a'moving liquid 68. The indieatingfunction performed by the liquid may be the same as that performed by the moving indicator in the previously-explained cases. change is in the form of the electrode or electrodes employed. The liquid moves in an in- The indicating The clined adjustable glass tube 69. The stator is in the form of a collar I0. Tipping of the tube causes the mercury to flow into the collar, to increase the capacity as explained.
The invention is not limited to the described means for transforming the capacity variations produced by the movement of an indicator of an indicating instrument, into proportionate variations of electrical energy.
It will be understood that power may be derived from a battery if desired, instead of from an electric-light line, since the positive pole of the battery would be at 32 and the negative at 26.
Many other variations may be made within the scope of the invention, as for example the indicating needle may have tines, and the auxiliary stator may be in the form of a tongue to be forked by the tines. Portions of the improvements may be used without others.
I claim:
1. The combination with a furnace having a regulator, and means responsive to said regulator to control the supply of fuel to the furnace, of control means for keeping the furnace constantly and steplessly at a desired temperature with practically no temperature drift; said control means comprising a temperature-measuring circuit including a galvanometer having a needle movable in accordance with variations in the furnace temperature, an electrical circuit separate from said temperature-measuring circuit and including a circuit element adjustable to vary the current flow in said electrical circuit in proportion to variations in the furnace temperature, said circuit element comprising a relatively fixed member and a member carried by and movable with the galvanometer needle, and electrically operating means responsive to such variations in current flow for producing correspondingly proportional operations of said regulator.
2. The combination of a major apparatus, a delicate regulator therefor, an indicating instrument in an independent minor electrical circuit and having a member displaceable in accordance with variations in a function of said major apparatus measurable by said instrument, a main oscillatory electrical circuit, means including said instrument member for varying the capacitive reactance and thereby the output power of said main circuit in proportion to displacements of said member, and means responsive to the variations in output power for producing correspondinly proportional variations in the adjustment of said regulator.
3. The combination ofa tube circuit; a galvanometer; means for enabling the change in position of the needle of the galvanometer to bring about frequency variation in the tube circuit; a stator co-operating with said needle to form a small variable condenser, the needle being unobstructed by the stator, and so free to assume any position on the galvanometer scale; said condenser being shunted across a, grid coil which is inductively related to an anode coil, so that as the indicating needle hovers in the proximity of the stator an inductive relation between the two coils is affected, a change in the anode current of the tube being effected; means including a solenoid in series with the anode supply for transforming the current variations into equivalent mechanical variations; and means to utilized these mechanical energy variations to control a major apparatus.
4. In combination, an oscillatory electric cirminutest change in frequency automatically causes a proportional and relatively great change in current flow, a controlling mechanism and means actuated by and in proportion to such changes to adjust said controlling mechanism to bring about automatically required variations -in a control power.
5. In combination, a major apparatus, an indicating instrument having a movable indicator normally stationary during the operation of said apparatus, but movable in response to changes in the condition of the apparatus, an electric circuit whose capacity is varied by movements of said indicator, whereby the flow of current in said circuit is varied, apparatus-regulating means responsive to the variations in the flow of "current, said movable indicator freely hovering in proximity to an electrically charged element connected in either the grid or plate circuit of an electronic tube, thus causing variations in the amount of current flowing in the tube circuit, and an electro-magnetic regulating device inserted in the tube supply circuit and operated by the current in the tube circuit.
'6. The combination with a major apparatus having a characteristic that may vary in magcuit in response to and as a continuously vari-.
able function of the needle displacement, said reactance means comprising a movable element carried by said needle and a relatively fixed stator element, means supporting said stator element for adjustment to determine the zone of operation of said movable element and stator element, and means for translating the changes in current flow in the oscillatory circuit into,
proportional mechanical displacements.
7. The combination with a major apparatus, and means including a resonant circuit for controlling said apparatus in response to and in pro-- portion to variations in the flow of oscillatory current in said resonant circuit; of an electrical measuring circuit including a voltmeter having a needle displaceable in accordance with progressive changes in a condition of said major apparatus; reactance-adjusting means including said needle and a stator element for transforming the needle displacements into proportionate changes in the magnitude of the oscillatory current flow in said resonant circuit, and manuallyadjustable means for determining the operating zone of said reactance-adjusting means;
8. In combinatiom'an oscillator, a major apparatus to be controlled thereby, means for manually tuning said oscillator, auxiliary means for tuning said oscillator within a limited range determined by the adjustment of said manual tuning means, measuring means controlled by a variable condition of said major apparatus for actuating said auxiliary tuning means in proportion to the magnitude of that condition, continuously adjustable means for controlling said major apparatus to maintain the condition thereof substantially constant, and means operable in response to the actuation oi said auxiliary tuning means for producing proportionate changes in said continuously adjustable control means.
9. The combination of a major apparatus, measuring means responsive to delicate changes in a condition of said apparatus, and electrical means for regulating the operation of said major apparatus in proportion to the tendency of the measured condition thereof to depart from a preselected standard; said regulating means comprising an oscillatory circuit, means including said measuring means for varying an electrical characteristic of said oscillatory circuit progres-v sively in proportion to the measured variations in the condition of the apparatus, adjustable means for controlling the operation of the major apparatus to influence the measured condition thereof, and means responsive to said proportionate changes in electrical characteristic of said oscillatory circuit for producing correspondingly proportionate adjustments of said control means.
10. In combination, a major apparatus having a condition subject to change during operation of the apparatus, means for affecting the said condition and including a regulating device to be adjusted in accordance with changes in the condition of the apparatus, a measuring system responsive to changes in the condition, and an electrical network separate from said measuring system for adjusting said auxiliary device in response to the measured changes in the condition of the apparatus; said network including an oscillatory circuit and a second circuit, means for establishing an oscillatory current fiow in said oscillatory-circuit and a direct current flow in said second circuit, adjustable reactance means including the measuring system for varying an electrical characteristic of said oscillatory circuit progressively in proportion to changes in the measured condition, coupling means between said circuits operative to vary an electrical characteristic of said second circuit progressively in accordance with-changes in the electrical characteristic of the oscillatory circuit, and means in said second circuit for adjusting said regulating device progressively and in proportion to changes in an electrical characteristic of said second circuit.
11. In combination, a major apparatus having a condition subject to change during operation of the apparatus, a control device to be adjusted in accordance with changes in the condition of the apparatus, a measuring system responsive to changes in the condition, and an electrical net- 'work separate from said measuring system for adjusting said control device in response to the in proportion to changes in the measured condition, coupling means between said circuits operative to vary the flow of direct current in said second circuit progressively in accordance with changes'in the electrical characteristic of the oscillatory circuit, and means controlled by current flow in said second circuit for adjusting said control device progressively and in proportion to changes in an electrical characteristic of said second circuit.
12. The combination with a main source of electric. current, an oscillator including a vacuum tube and a resonant circuit determining the frequency of the generated oscillatory current, an electrically operable adjustable regulator, a major apparatus dominated by said regulator, means responsive to changes in condition of said major apparatusfor proportionately varying an electrical characteristic of said oscillator; and means responsive to changes in said electrical characteristic for adjusting. said regulator progressively in proportion to the electrical characteristic changes.
'13. The combination of a main source of electric current, an oscillator having a filament connected to said source of current, an electrically operable regulator in circuit with the plate of said oscillator and with said source of current, a tuning condenser device having a connection with said grid, a major apparatus subject to change of conditions, and means dependent upon the condition of the major apparatus for operating said tuning device to vary the condenser capacity and the rate of oscillation and thereby control the consumption of current in the plate circuit to cause said electrically operable regulator to eifect corresponding regulation of said major apparatus.
14. The combination of a main source of electric current, an oscillator having a filament, plate and grid, said filament being connected to said source of current, an electrically operable regulator in circuit with said plate and said source of current, main and auxiliary condensers jointly in circuit with said grid, said auxiliary condenser including a capacity-altering member, a major apparatus, subject to change of condition, and means dependent upon the condition of the major apparatus for moving said capacity-altering member toward or from the stator part of said auxiliary condenser, whereby variations due to change of condition of the major apparatus are produced in the joint capacity of the condensers and consequently in the rate of oscillation, and consumption of current is thereby controlled in the plate circuit, and said electrically operable regulator is consequently caused to effect corresponding regulation of said major apparatus.
15.The combination of a furnace, a main source of electric current, an oscillator having a filament connected to said source of current, and also having a plate and a grid, said plate in circuit with a solenoid and also with said source of current, main and auxiliary condensers in circuit with said grid, said auxiliary condenser including a rotor or equivalent operable by a voltmeter coil to an extent dependent upon the heat of the furnace, whereby variations due to heat are produced in the joint capacity of the condensers and consequently in the rate of oscillation, and consumption of current in the platesolenoid circuit-is controlled, and means to enable the solenoid to regulate the supply of fuel to the furnace.-
16. The combination with a furnace, of an electric circuit affected by the heat of the furnace and including a voltmeter coil, a transformer for connection to an electric line and having primary and secondary coils, including one secondary coil for lowvoltage, and also including a second secondary coil in circuit with a rectifier, and also including a third secondary coil in circuit with the filament of anoscillator having plate and grid, said plate in circuit with a solenoid and the first of said secondary circuits, means for enabling the solenoid to regulate the supply of fuel to the furnace, a main variable condenser in circuit with said grid, and an auto matic auxiliary condenser including an auxiliary rotor or equivalent operated by said voltmeter coil, whereby variations in the capacity of the auxiliary condenser are produced by fluctuations in the heat of the furnace operating through the voltmeter-coil current, the frequency of oscillations in said main and auxiliary condensers be- 1 ing dependent upon the automatic alterations in the capacity of the combined main and auxiliary condensers, whereby the consumption of current in the plate-solenoid circuit is controlled and the supplyof fuel to the furnace regulated.
1'7. The combination with a furnace, of means for supplying fuel to the furnace, a pyrometer for the furnace including an electric circuit, a galvanometer being included in said circuit and I having a needle, means for supplying an alternating current of electricity, a transformer having primary and secondary coils for transform ing the alternating current into a current of low voltage, said transformer also having a second secondary coil in circuit with a rectifier tube, said transformer also including a third secondary coil in circuit with a low voltage. filament-heating circuit in an oscillator tube, said tube having a plate and grid, the'plate being included in a circuit having a solenoid provided with a core,
means operable by the solenoid for regulating the supply of fuel to said furnace, said plate and solenoid circuit being connected to the first of Said secondary coils, the grid of said oscillator being included in' a circuit with the stator of a variable condenser for increasing or decreasing the frequency of said oscillator, and an automatic auxiliary condenser stator to co-operate with said pyrometer needle, the needle serving as the rotor of the auxiliary condenser, said auxiliary condenser being in parallel with said main condenser, the movement of the needle being produced automatically by the heat of the furnace and effecting variations in the frequency of oscillations in the grid circuit, with consequent fluctuations in the volume of current flowing through the solenoid, to automatically vary the position of the fuel-valve and regulate the supply stator constituting a variable condenser, the ca- Dacity. of which varies-in correspondence with the change in position of the needle relatively to the stator, the maximum capacity of the condenser being attained when the entire width of the needle lies between the tines of the stator,
and little capacity change being realized until the leading edge of the needle enters the space between the tines, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle. whereby the furnace controlling zone may be set to maintain any desired temperature of the furnace, a variable condenser cooperating with the aforesaid auxiliary condenser, said condensers being connected across the grid coil of an oscillator, whereby more or less current is consumed by the oscillator depending upon the adjustment of the stator and the position of the needle, and a source of power for said oscillator.
19. The combination with a furnace, of means for securing stepless and proportional control thereof, including a thermo-couple, a galvanometer in circuit therewith and having a grounded needle, an electrode constructed in the form of a fork whose tines are spaced sufliciently to allow clearance for the galvanometer needle to pass freely between them, the normal movement of the needle being in no way impeded, the width of a fork tine being equal to the-width of the needle, the needle together with the electrode or stator constituting a variable condenser, the capacity of which varies in correspondence with the change in the position of the needle relativelyto the stator, the maximum capacity of the condenser being attained when the entire width of the needle j lies between the tines of the stator, and little capacity change being realized until the leading edge of the needle enters the space between the tines, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle, whereby the furnace controlling zone may be set to maintain any desired temperatureof the furnace, a variable condenser cooperating with the aforesaid auxiliary condenser, said condensers being connected across the grid coil of an oscillator, whereby more or less current is consumed'by the oscillator depending upon the adjustment of the stator and the position of the needle, and a source of power for said oscillator, said source of power including a transformer and a rectifying tube; and a solenoid-controlled valve for controlling the amount of fuel delivered to the furnace; decrease in current capacity causing the flow of current to be augmented through the solenoid to effect a closing movement of the valve, said solenoid being connected in'series with the plate power supply of the vacuum tube, so that the amount-of current flowing through the solenoid depends upon the amount consumed by the vacuum tube; the fuel-control valve of the furnace remaining in its open position until the alvanometer needle advances to the point of cooperation with the adjustable stator and effects an increase in capacity in the oscillator circuit.
-thereby causing an increase in the plate curchanges in. an electrical characteristic of said oscillatory circuit, and a circuit network coupled to and controlled by said oscillatory circuit, said network including electric motor means for transforming said minute changes into progres-' sive adjustments of said auxiliary device.
21. The combination with a furnace and a galvanometer having a grounded needle, an electrode settable'along the path of the needle, the nor.- malmovement of the needle being in no way impeded, the needle together with the electrode or stator constituting a variable condenser, the
capacity of which varies in correspondence with the change in the position of the needle in proximity to the stator, said stator being adjustable to any position in the arc of the needle, a manually variable condenser cooperating with said condenser, said condensers connected in parallel across the grid coil of an. oscillator, a source of power for said oscillataor including a transformer and a rectifying tube; and a solenoidcontrolled valve for determining the amount of fuel delivered to the furnace, and decrease in current capacity causing the flow of current to be augmented through the solenoid to effect a clos ing movement of the valve, said solenoid being connected in series with the plate power supply 'of the vacuum tube.
22. The combination with a major apparatus, of an electric circuit affected by the condition of the apparatus and including a voltmeter coil, a transformer for connection to an electric line and having primary and secondary coils, including one secondary coil for low voltage, and also including a second secondary coil in circuit with a rectifier, and also including a third secondary coil in circuit with the filament of an oscillator having plate and grid, said plate in circuit with a-s'olenoid and the first of said secondary circuits, means for enabling the solenoid to regulate the condition of the major apparatus, a main vari-' able condenser in circuit with said grid, and an automatic auxiliary condenser including an auxiliary rotor or equivalent operated by said voltmeter coil, whereby variations in the capacity of the auxiliary condenser are produced by fluctuations in the condition of the majorapparatus operating through the voltmetercoil current, the frequency of oscillations in said main and auxiliary condensers being dependent upon the automatic alterations in the capacity of the combined main and auxiliary condensers, whereby the consumption of 'current in the plate-solenoid circuit is controlled and the major apparatus is regulated.
23. The combination with a major apparatus,
of means for regulating the major apparatus, a
condition-indicating device for the major apparatus including an electric circuit, a galvanorneter being included in said circuit and having a needle,
- means for supplying an alternating current of electricity, a transformer having primary and secondary coils for transforming the alternating current into a current of low voltage,'said transformer also having a second secondary coil in circuit with a rectifier tube, said transformer also including a third secondary coil in circuit with a lowlvoltage filament-heating circuit in an oscillator tube, said tube having a plate and grid, the plate being included in a circuit having a solenoid provided with'a core, meansoperable by the solenoid for regulating said major appara tus, said plate and solenoid circuit being connected to the first of said secondary coils, the
grid of said oscillator'being included in a circuit with the stator of a variable condenser for increasing or decreasing the frequency of said oscillator, and an automatic auxiliary condenser stator to cooperate with said needle, the needle serving as the rotor of the auxiliary condenser, said auxiliary condenser being in parallel with control thereof, including a galvanometer having a grounded needle, an electrode constructed in the form of a fork whose tines are spaced sufficiently to allow clearance for the galvanometer needle to pass freely between them, the normal movement of the needle being in no way impeded, the needle together with the electrode or stator constituting a variable condenser, the capacity of which varies in correspondence with the change in the position of the needle relatively to 'the stator, little capacity change being realized until the leading edge of the needle enters the space between the tines, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle, a variable condenser cooperating with the aforesaid auxiliary condenser, said condenser being connected across the grid coil of an oscillator, whereby more or less current is consumed by the oscillator depending upon the adjustment of the stator and the position of the needle, and a source of power for said oscillator.
25. The combination with a major apparatus, of means for securing stepless and proportional control thereof, including a galvanometer having a grounded needle, an electrode constructed in the form oia fork whose tines are spaced sufficiently to allow clearance for the galvanometer needle to pass freely between them, the normal movement of the needle being in no way impeded, the needle together with the electrode or stator constituting a variable condenser, the zone of needle movement between the tines being a controlling zone, said stator being adjustable to any position in the arc of the needle, wherebythe controlling zone may be set to maintain any desired condition of the major apparatus, a variable condenser cooperating with the aforesaid auxiliary condenser, said condensers being connected across the grid coil of an oscillator,
whereby more or less current is consumed by the oscillator depending upon the adjustment of the stator and the position of the needle, a source of power for said oscillator, said source of power including a transformer and a rectifying tube; and a solenoid for controlling the major apparatus; decrease in current capacity causing the flow of current to be augmented through the solenoid, said solenoid being connected in series with the plate power supply of the vacuum tube, so that the amount of current flowing through the solenoid depends upon the amount consumed by the vacuum tube; the control means remaining in its fully effective position until the galvanometer needle advances to the point of cooperation with the adjustable 'stator and effects an increase in capacity in the oscillator circuit, thereby causing an increase in the plate current consumption of the vacuum tube of said oscillator, said solenoid being connected in series with the plate supply of said vacuum tube, whereby the control means is gradually brought to less effective position.
'26. The combination with a major apparatus and a galvanometer having a grounded needle, an electrode settable along the path of the needle, the normal movement of the needle being in no way impeded, the needle together with the electrode or stator constituting a variable condenser, the capacity of which varies in correspondence with the change in. the position of the needle in proximity to the stator, said stator being adjustable to any position in the arc of the needle, a manually variable condenser cooperating with said condenser, said condensers connected in parallel across the grid coil of an oscillator, a source of power for said oscillator including a transformer and a rectifying tube; and a solenoid-controlled means for regulating the major apparatus; decrease in current capacity causing the flow of current to be augmented through the solenoid to effect reduced eificiencyoi the major apparatus, said solenoid being connected in series with the plate power' supply of the vacuum tube.
27. The combination with a furnace and a regulator therefor, of means for actuating said regulator to maintain the furnace at a desired temperature with practically no temperature drift:
said means comprising an oscillatory circuit, a
control circuit including means for progressively adjusting said regulator in accordance with changes in an electrical characteristic of said control circuit, means coupling said circuits to correcting errors ascertained in a condition of a primary apparatus by a sensitive instrument, without diminishing the sensitivity of the instrument; said mechanism comprising a control circuit including regulating meansadjustable toimpose a progressively varying correctional control upon the primary apparatus, an oscillatory circuit coupled to said control circuit to produce adjustments of said regulating means proportional to changes in an electrical characteristic of the oscillatory circuit, and means including said sensi tive instrument for varying the electrical characteristic of the oscillatory circuit progressively in proportion to the error as ascertained by the sensitive instrument in the condition of the primary apparatus. a
29. The combination with a major apparatus subject to change in condition thereof during operation, a measuring system responsive to variations of the condition from a preselected value, control means continuously adjustable to impose a proportionately adjustable regulation-upon an operating factor which affects the condition of the major apparatus, and an electrical network,
for transforming indications of said measuring system element into proportionate adjustments of said control means; said network including an oscillatory circuit coupled to a control circuit; means responsive to said measuring system for varying an electrical characteristic of said oscillatory circuit as a continuously variable function of the changing magnitude of the measured con dition, thereby effecting a corresponding proportionate variation in a condition of said control circuit, and motor means operating in response to changes in the condition of said control circuit to proportionately adjust said control means.
measured by said instrument, and controlled means in saidcontrol circuit actuated in proportion to the progressive changes in the electrical characteristic of the oscillatory circuit.
GEORGE A. F. MACHLET.
US23349838 1933-07-14 1938-10-05 Electric regulator for furnaces and other apparatus Expired USRE21345E (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2842345A (en) * 1950-04-07 1958-07-08 Walter J Brown Thermal regulating system

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2423616A (en) * 1944-02-01 1947-07-08 Radio Patents Corp Self-balancing translation system
US2496975A (en) * 1945-04-17 1950-02-07 Premier Crystal Lab Inc Temperature responsive piezo-electric crystal oscillator
US2891729A (en) * 1953-11-12 1959-06-23 Baso Inc Electronic fuel control and safety shut-off system
US2949237A (en) * 1957-05-29 1960-08-16 Gen Motors Corp Modulating valve control system
US3112070A (en) * 1960-06-13 1963-11-26 Du Pont Condition responsive indicating and control system
US3163406A (en) * 1961-03-15 1964-12-29 Faustel Inc Web temperature control apparatus
US3212077A (en) * 1962-08-21 1965-10-12 Simmonds Precision Products Liquid quantity gauge

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2842345A (en) * 1950-04-07 1958-07-08 Walter J Brown Thermal regulating system

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