CA2045455C - Motor fuels of enhanced properties - Google Patents
Motor fuels of enhanced properties Download PDFInfo
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- CA2045455C CA2045455C CA002045455A CA2045455A CA2045455C CA 2045455 C CA2045455 C CA 2045455C CA 002045455 A CA002045455 A CA 002045455A CA 2045455 A CA2045455 A CA 2045455A CA 2045455 C CA2045455 C CA 2045455C
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/02—Use of additives to fuels or fires for particular purposes for reducing smoke development
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/02—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
- C10L1/023—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for spark ignition
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
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- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/30—Organic compounds compounds not mentioned before (complexes)
- C10L1/305—Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
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- C—CHEMISTRY; METALLURGY
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- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/10—Use of additives to fuels or fires for particular purposes for improving the octane number
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/16—Hydrocarbons
- C10L1/1608—Well defined compounds, e.g. hexane, benzene
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
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- C10L1/18—Organic compounds containing oxygen
- C10L1/182—Organic compounds containing oxygen containing hydroxy groups; Salts thereof
- C10L1/1822—Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
- C10L1/1824—Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms mono-hydroxy
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- C10L1/183—Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
- C10L1/1832—Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom mono-hydroxy
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
- C10L1/1852—Ethers; Acetals; Ketals; Orthoesters
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/18—Organic compounds containing oxygen
- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
- C10L1/1852—Ethers; Acetals; Ketals; Orthoesters
- C10L1/1855—Cyclic ethers, e.g. epoxides, lactides, lactones
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
- C10L1/1857—Aldehydes; Ketones
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
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- C10L1/18—Organic compounds containing oxygen
- C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
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- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
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- C10L1/22—Organic compounds containing nitrogen
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- C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
- C10L1/2225—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates hydroxy containing
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10L1/223—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond having at least one amino group bound to an aromatic carbon atom
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- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/224—Amides; Imides carboxylic acid amides, imides
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/228—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen double bond, e.g. guanidines, hydrazones, semicarbazones, imines; containing at least one carbon-to-nitrogen triple bond, e.g. nitriles
- C10L1/2283—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen double bond, e.g. guanidines, hydrazones, semicarbazones, imines; containing at least one carbon-to-nitrogen triple bond, e.g. nitriles containing one or more carbon to nitrogen double bonds, e.g. guanidine, hydrazone, semi-carbazone, azomethine
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- C10L1/2387—Polyoxyalkyleneamines (poly)oxyalkylene amines and derivatives thereof (substituted by a macromolecular group containing 30C)
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Abstract
Environmentally-friendly fuels are provided comprising a gasoline fuel composition having a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less, and preferably 8.0 psi (55.2 kPa) or less, containing up to 1/32 gram of manganese per gallon (0.008 g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound. Such motor fuels have improved octane quality as compared to the clear base fuel, and thus do not require the use of increased proportions of aromatics in the fuel. In addition, the motor fuels contribute to clean air by resulting in less evaporation into the atmosphere during such operations as storage and dispensing to vehicles and by resulting during engine operation in reduced emission of carbon monoxide (CO) and oxides of nitrogen (NO x) while having little effect on the level of tailpipe hydrocarbon emissions. The fuels exhibit virtually no adverse effect upon exhaust gas catalysts of the type commonly used in present-day vehicles. Because the base fuels can contain reduced volumes of aromatics, the antiknock response of the fuels to the addition of the cyclopentadienyl manganese tricarbonyl compounds remains high.
Description
Case EI-6181 ,~~
_1-MOTOR FUELS OF ENHANCED PROPERTIES
This invention relates to gasoline fuel compositions having superior environmental and performance properties.
As is known, light ends of gasoline tend to evaporate into the atmosphere, especially during warm or hot weather; but removal of the light ends to reduce atmospheric pollution reduces the octane quality of the gasoline. Increased proportions of aromatic gasoline hydrocarbons of high octane quality, such as benzene, toluene, and xylene, can be used to compensate for this reduction in octane quality. However, since aromatics are not particularly desirable from the toxicological standpoint; it would be desirable to provide a way of reducing the front end volatility of gasoline without having to increase the aromatics content.
The gasoline fuel composition of this invention has a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less, preferably 8.0 psi (55:2 kPa) or less, and contains up to 1/32 gram of manganese per gallon (0.008g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound. The use of cyclopentadienyl manganese tricarbonyls increases the octane quality of the low Reid vapor pressure gasoline without increasing its volatility and without requiring an increase in its aromatics content, and it has been found that these manganese compounds tend to exert a greater octane-improving effect in paraffinic and naphthenic hydrocarbons than they do in aromatic gasoline hydrocarbons.
Moreover, the use of the fuels of the invention results in reduced emission of carbon dioxide and nitrogen oxides (NOx) during engine operation while having little effect on the level of tailpipe hydrocarbon emissions; and they exhibit virtually no adverse effect upon exhaust gas catalysts and oxygen sensors of the type commonly used in present-day vehicles. Thus, the fuels of the invention are "environmentally friendly."
Other embodiments of the invention are improvements in (1) the normal process for preparing a gasoline by blending together appropriate proportions of suitable hydrocarbons of the gasoline boiling range [typically 70-440 °
F (21.1-226.7 ° C)] and/or (2) processes for distributing gasoline and/or dispensing it to motor Case EI-6181 . , _2_ vehicles.
In the improved preparation of the gasoline; the aforementioned cyclopentadienyl manganese tricarbonyl and low Reid vapor pressure fuel are blended in any suitable manner, e.g., by (a) blending the fuel-soluble additive into the gasoline during or after completion of the gasoline blending procedures or (b) mixing the additive with one or more streams of gasoline hydrocarbons or other blending components, such as oxygenated fuel blending components, before the streams are blended together. The octane-enriched gasoline thus obtained may then be stored in at least one storage tank in a tank farm, if desired, before being distributed for use in fueling motor vehicles; and it may then be dispensed to motor vehicles.
These improved processes lessen the amount of volatile hydrocarbons released into the atmosphere during storage and/or during fueling of a motor vehicle;
and, in comparison with processes which utilize corresponding fuels containing no cyclopentadienyl manganese tricarbonyl, they reduce the amount of carbon monoxide and nitrogen oxides released into the atmosphere during operation of motor vehicles.
As noted above, the unleaded gasolines utilized in the practice of this invention must have a Reid vapor pressure of 8.5 psi (58.6 kPa) or below, and preferably 8.0 psi (55.2 kPa) or below. As is well known, Reid vapor pressures are determined at 100 ° F (37:8 ° C). Such gasolines are lead-free in the sense that no organolead antiknock agent is blended into the fuel, although they may contain trace amounts of lead contaminants. The hydrocarbonaceous gasoline base stocks that are used in forming the gasoline blends include straight run stocks, light naphtha fractions, cracked gasoline stocks obtained from thermal or catalytic cracking, hydrocracking, or similar methods, reformate obtained by catalytic reformation or like processes, polymer gasolines formed via polymerization of olefins, alkylates obtained by addition of olefins to isobutane or other hydrocarbons by alkylation processes, isomerates formed by isomerization of lower straight chain paraffins such as n-hexane, n-heptane, and the like; and other hydrocarbons of the gasoline boiling range formed by suitable refinery processing operations. Suitable amounts of appropriate hydrocarbons formed by other methods such as production from coal or _3_ 4 4 shale can be included, if desired. For example reformates based on liquid fuels formed by the Fischer-Tropsch process can be included in the blends. In all cases, the resultant gasoline must satisfy the Reid vapor pressure requirements of this invention and additionally will possess the distillation characteristics typical of S conventional regular, midgrade, premium, or super-premium unleaded gasolines.
Thus the motor gasolines are generally within the parameters of ASTM D 4814 and typically have initial boiling points in the range of 70-I1S ° F (21.1-46.1 ° C) and final boiling points in the range of 370-440 ° F (187.8-226.7 ° C) as measured by the standard ASTM distillation procedure (ASTM D 86). The hydrocarbon composition of gasolines according to volume percentages of saturates, olefins, and aromatics is typically determined by ASTM test procedure D 1319.
Generally, the base gasoline will be a blend of stocks obtained from several refinery processes. The final blend may also contain hydrocarbons made by other procedures such as alkylates made by the reaction of C4 olefins and butanes using an 1S acid catalyst such as sulfuric acid or hydrofluoric acid, and aromatics made from a reformer.
The saturated gasoline components comprise paraffins and naphthenates.
These saturates are generally obtained from: (1) virgin gasoline by distillation (straight run gasoline), (2) alkylation processes (alkylates), and (3) isomerization procedures (conversion of normal paraffins to branched chain paraffins of greater octane quality). Saturated gasoline components also occur in so-called natural gasolines. In addition to the foregoing, thermally cracked stocks, catalytically cracked stocks and catalytic reformates contain some quantities of saturated components.
Olefinic gasoline components are usually formed by use of such procedures 2S as thermal cracking, and catalytic cracking. Dehydrogenation of paraffins to olefins can supplement the gaseous olefins occurring in the refinery to produce feed material for either polymerization or alkylation processes.
The gasoline base stock blends with which the cyclopentadienyl manganese tricarbonyl additive is blended pursuant to this invention will generally contain 40 to 80 volume % of saturates, 1 to 30 volume % olefins, and up to about 45 volume %
aromatics. Preferred gasoline base stock blends for use in the practice Bt Case EI-6181 .. 0 4545 5 of this invention are those containing no more than 40% by volume of aromatics, more preferably no more than 30% by volume of aromatics, still more preferably no more than 28% by volume of aromatics, and most preferably no more than 25% by volume of aromatics: Preferably, the overall fuel blend will contain no more than 1% by volume and most preferably no more than 0.8% by volume of benzene.
Particularly preferred unleaded gasolines produced and/or utilized in the practice of this invention not only meet the Reid vapor pressure criteria set forth hereinabove but in addition, are characterized by having (1) a maximum sulfur content of 300 ppm, (2) a maximum bromine number of 20, (3) a maximum aromatic content of 20% by volume; (4) a maximum content of benzene of 1% by volume, and (5) a minimum content of contained oxygen of 1% by weight in the form of at least one monoether or polyether, such gasoline having dissolved therein up to 1/32 gram of manganese per gallon (3.8 liters) as methylcyclopentadienyl manganese tricarbonyl.
Gasolines of this type not containing the manganese additive are sometimes referred to as reformulated gasolines. See for example Oil & Gas Journal, April 9, 1990, pages 43-48.
From the standpoint of octane quality, the preferred gasoline base stock blends are those having an octane rating of (R + M)/2 ranging from 78-95.
Any of a variety of cyclopentadienyl manganese tricarbonyl compounds, e.g., those of U.S. Pat. No. 2,818,417, can be used in the practice of this invention.
Illustrative examples of these manganese compounds include the cyclopentadienyl, methylcyclopentadienyl, dimethylcyclopentadienyl, trimethylcyclopentadienyl, tetra-methylcyclopentadienyl, pentamethylcyclopentadienyl, ethylcyclopentadienyl, diethyl-cyclopentadienyl, propylcyclopentadienyl, isopropylcyclopentadienyl, tert-butylcyclo-pentadienyl, octylcyclopentadienyl, dodecylcyclopentadienyl, ethylmethylcyclopenta-dienyl, and indenyl manganese tricarbonyls, and mixtures of two or more such compounds. Generally speaking, the preferred compounds or mixtures of compounds are those which are in the liquid state of aggregation at ordinary ambient tempera-tures, such as methylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, liquid mixtures of cyclopentadienyl manganese tricarbonyl and methylcyclopentadienyl manganese tricarbonyl, and mixtures of methylcyclopenta-Case EI-6181 _S:
dienyl manganese tricarbonyl and ethylcyclopentadienyl manganese tricarbonyl.
The most preferred compound because of its commercial availability and its excellent combination of properties and effectiveness is methylcyclopentadienyl manganese tricarbonyl.
The practice of this invention and various embodiments thereof is illustrated by the following examples wherein the percentages of gasoline hydrocarbons are by volume. These examples are not intended to limit, and should not be construed as limiting, this invention.
An unleaded motor gasoline blend is produced containing 58.9% saturated hydrocarbons, 17.5%' olefinic hydrocarbons and 23.6% aromatic hydrocarbons, all of the gasoline boiling range. The Reid vapor pressure of the blend is 8.5 psi (58.6 ,.
kPa). With this base fuel are blended methylcyclopentadienyl manganese tricarbonyl to a concentration of 1/32 gram of manganese per gallon (0.008 g/liter) and 4-methyl-2,6-di-tert-butylphenol to a concentration of 7.5 pounds per thousand barrels (21.4 g/m3). After storing the motor gasoline over water in a field storage tank on a tank farm, the product is transported by tank trucks to gasoline filling stations where it is dispensed on demand to motor vehicles. The vehicles consume the same during their operation.
An unleaded motor gasoline of this invention is produced to contain 56.9 saturates, 20.0% olefins and 23.1% aromatics, all of the gasoline boiling range. The components are selected such that the Reid vapor pressure of the blend is 8.4 psi (57.9 kPa). A mixture of tertiary butylated phenolic antioxidants containing 85% by weight of 2,6-di-tert-butylphenol is blended into the fuel to a concentration of 6.5 pounds per thousand barrels (18.5 g/m3). Methylcyclopentadienyl manganese tricar-bonyl is blended into the resultant blend to a concentration of 1/32 gram of manganese per gallon (0.008 g/liter). This fuel is stored, transported, and dispensed to and utilized in the operation of motor vehicles, the majority of which contain Case EI-6181 :. 0 4 ~+
catalytic converters.
Into an unleaded motor gasoline (67.7% saturates, 7.5% olefins, 24.8%
aromatics) having a Reid vapor pressure of 8.0 are blended methylcyclopentadienyl manganese tricarbonyl and methyl tert-butyl ether in amounts such that the resultant fuel contains 1/32 gram of manganese per gallon (0.008 g/liter) and 2.7% by weight of oxygen as methyl tert-butyl ether. The finished fuel, which can contain, and preferably does contain, conventional amounts of antioxidant, metal deactivator, and carburetor detergent, is dispensed to and utilized in the operation of motor vehicles including passenger cars, buses, trucks, vans, and motorcycles.
Examples 1-3 are repeated except that in one case the respective motor fuels contain 1/40 gram of manganese per gallon (0.007 g/liter), in another the respective motor fuels contain 1/50 gram of manganese per gallon (0.005 g/liter), in a third case, 1/64 gram of manganese per gallon (0.004 g/liter) and in still another case, 1/100 gram of manganese per gallon (0.003 g/liter).
Examples 1-4 are repeated except that in each case the methylcyclopenta-dienyl manganese tricarbonyl is replaced by an equal concentration of manganese as cyclopentadienyl manganese tricarbonyl.
Examples 1-4 are repeated except that in one series of cases the respective fuels contain instead of methylcyclopentadienyl manganese tricarbonyl, a mixture of 90% by weight of methylcyclopentadienyl manganese tricarbonyl and 10% by weight of cyclopentadienyl manganese tricarbonyl in amounts such that the respective fuels contain the same respective concentrations of manganese as the fuels of Examples 1-4. In another series of cases, the respective fuels of Examples 1-4 contain the same Case EI-6181 ~... 044 5 _7_ respective concentrations of manganese in the form of dimethylcyclopentadienyl manganese tricarbonyl in lieu of the methylcyclopentadienyl manganese tricarbonyl.
And in still another series of cases the specified concentrations of manganese in the fuels of Examples 1-4 are supplied by tert-butylcyclopentadienyl manganese tricar-S bonyl. In yet another series of cases the manganese additive used in forming the motor fuel compositions is indenylmanganese tricarbonyl instead of methylcyclopenta-dienyl manganese tricarbonyl.
With an unleaded gasoline formulated to contain 40.1% saturates, 15.3%
olefins, and 44.6% aromatics and having a Reid vapor pressure of 8.3 psi (57.2 kPa) are blended the following components:
5 pounds per thousand barrels (14.3 g/m3) of a phenolic mixture composed of 75% 2,6-di-tert-butylphenol, 10-15% 2-tert-butylphenol and 10-15% of 2,4,6-tri-tert-butylphenol; and 1 pound per thousand barrels (2.9 g/m3) of N,N'-disalicylidene-1,2-propanediamine.
Thereafter, methylcyclopentadienyl manganese tricarbonyl is blended into the gasoline to a concentration equivalent to 1/32 gram of manganese per gallon (0.008 g/liter).
An unleaded motor gasoline blend having a Reid vapor pressure of 7.8 psi (53.8 kPa) is formulated from 72.5% saturates, 4.0% olefins, and 23.5%
aromatics (of which less than 3% by volume is benzene so that the fuel contains less than 1%
by volume of benzene). Methyl tert-butyl ether is blended into the base gasoline in amount sufficient to provide an oxygen content of 2.0% by weight in the fuel.
Thereafter methylcyclopentadienyl manganese tricarbonyl is blended into the resultant motor fuel in an amount equivalent.to 1/35 gram of manganese per gallon (0.008 g/liter).
Case EI-6181 v Example 8 is repeated with the exceptions that (a) the initial gasoline blend has a Reid vapor pressure of 7:9 psi (54.5 kPa) and is composed of 75.7%
saturates, 4.8% olefins, and 19.5% aromatics (of which aromatics, less than 3.5% by volume is benzene); and (b) a mixture of methyl tert-butyl ether and ethyl tert-butyl ether is blended into the fuel in an amount such that the content of the oxygenated fuel blend is equivalent to 2.5% by weight of oxygen.
Example 8 is again repeated except that (a) the initial gasoline blend has a Reid vapor pressure of 7.7 psi (53.1 kPa) and is composed of 78.6% saturates, 4.4%
olefins and 17.0% aromatics (the entire fuel blend again containing less than 1% by volume of benzene); and (b) in lieu of methyl tent-butyl ether, tert-amyl methyl ether is blended into the gasoline in an amount equivalent to an oxygen content in the fuel of 2.7% by weight.
Blended with the respective fuels of Examples 7-10 at a concentration level of 100 pounds per thousand barrels, (285.3 g/m3) is a polyether amine deposit control additive available commercially from Oronite Chemical Co. as OGA-480.
2;0 Blended with the respective fuels of Examples 7-10 at a concentration of pounds per thousand barrels (285.3 g/rn3) is a polyalkenyl succinimide deposit control additive available commercially from Ethyl Petroleum Additives, Ltd. as HITEC
4450 additive.
Blended with the respective fuels of Example 7-10 at a concentration level of 100 pounds per thousand barrels (285.3 g/m3) is a polyisobutenyl amine deposit control additive available commercially from Oronite Chemical Co. as OGA-472.
*Trade-mark A
Case EI-6181 _9_ As can be appreciated from the above examples, the fuels of this invention can, and preferably do, contain additives in addition to the cyclopentadienyl manganese tricarbonyl compound or compounds. Such other additives include antioxidants, deposit-control additives (also known as induction system cleanliness additives or fuel detergents), and oxygenated materials such as dialkyl ethers, all with the proviso that the volatility of such materials does not cause the fuel to exceed the Reid vapor pressure limitations required pursuant to this invention. Other additives that may be employed include supplemental antiknock additives such as aromatic amine antiknocks such as N-methyl aniline; iron antiknock compounds such as ferrocene, methylferrocene, and butadiene iron tricarbonyl; and nickel antiknock compounds such as cyclopentadienyl nickel nitrosyl. Corrosion inhibitors, metal deactivators, demulsifiers, and dyes comprise other types of additives that can be employed.
Preferred oxygenated materials that can be, and preferably are, blended into the fuels of this invention are ethers of suitable low volatility such as methyl tert-butyl ether, ethyl tert-butyl ether, tert-amyl methyl ether, and 2,2-diethyl-1,3-pro-panediol. Also useful are fuel-soluble esters and alcohols of suitably low volatility such as tent-butyl acetate, 1-hexanol, 2-hexanol, 3-hexanol, and polyethoxyethanols.
Usually such oxygenated compounds are employed in amounts sufficient to provide up to 3 to 4 weight % oxygen in the fuel, provided such usage is consistent with existing or proposed legislation. Other suitable oxygen-containing blending agents include p-cresol, 2,4-xylene, 3-methoxyphenol, 2-methylfuran, cyclopentanone, isovaleraldehyde, 2,4-pentanedione and similar oxygen-containing substances.
Preferred antioxidants for the fuels of this invention are hindered phenolic antioxidants, such as 2,6-di-tert-butyl-phenol, 2,4-dimethyl-6-tert-butylphenol, 4-methyl-2,6-di-tert-butylphenol, 4-ethyl-2,6-di-tert-butylphenol, 4-butyl-2,6 di-tert-butylphenol, and mixtures of tertiary butylated phenols predominating in 2,6-di-tert-butylphenol. In some cases aromatic amine antioxidants can prove useful either alone or in combination with a phenolic, antioxidant. Antioxidants are usually employed in amounts of up to 25 pounds per thousand barrels (71.3 g/m3), the amount used in any given case being dependent upon the stability (e.g., olefin Case EI-6181 content) of the gasoline.
Another type of additives preferably utilized in the fuels of this invention are ashless detergents such as polyether amines, polyalkenyl amines, alkenyl succinimides, polyether amide amines, and the like. Such materials can be used at treat levels of 50 to 500 pounds per thousand barrels (142.6-1426.4 g/m3), and more usually in the range of 100 to 200 pounds per thousand barrels (285.3-570.6 g/m3).
The cyclopentadienyl manganese tricarbonyl compounds as well as the other supplemental additives or blending agents can be blended with the base fuels according to well known procedures utilizing conventional mixing equipment.
This invention is directed to all such fuel compositions meeting the primary requisites of this invention.
Driving tests were conducted on a 48-car fleet for a total of more than three million test miles (4.8 x 106 km). Half of the cars of each model group were run on "clear" (i.e.; manganese additive-free) test fuel. The other half were run on the same fuel containing 1/32 of a gram of manganese per gallon (0.008 g/liter) as methyl-cyclopentadienyl manganese tricarbonyl. The inspection data on the base fuel are set forth in the following table.
Case EI-6181 p~ 455 HOWELL EEE TEST FUEL
Certification ASTM Fuel Specifications Typical Method Min. Max. Properties Gravity, API D 1298 59.2 15Reid Vapor Pressure,D 323 8.7 9.2 9.2 psi Sulfur, wt. % D 3120 0.20 0.001 Lead, g/gal. D 3237 0.0 0.05 0.001 Phosphorus, g/gal. D 3120 0.20 Nil Distillation, F D 86 95% 300 325 .313 End Point 415 373 25Hydrocarbon CompositionD 1319 Saturates, Vol. % 66.5 Olefins, Vol. % 10 1.8 Aromatics, Vol. % 35 31.7 Existent Gum, mg/100D 381 0.8 ml 30Copper Strip CorrosionD 130 1 Research Octane NumberD 2699 93.0 96.8 Motor Octane Number D 2700 gg_5 Case EI-6181 After fleet cars had accumulated 75,000 miles (120,701 km), they were analyzed for catalyst conversion efficiency -- i.e., the ability of automobile catalysts to convert the regulated emissions of hydrocarbons (HC), carbon monoxide (CO) and nitrogen oxide (NOx) to non-regulated materials. When compared with conversion efficiencies of catalysts run on clear test fuel, those run with the manganese-containing fuel were found to be essentially the same for HC, approximately 1.1 percentage points better for CO, and 3.3 percentage points better for NOx.
Fleet cars were checked after 50,000 miles (80,467 km) for performance of oxygen sensors. For each model, the oxygen sensors were removed from each auto-mobile and individually tested. No significant difference occurred in performance of the oxygen sensors from cars run on the clear fuel versus cars run on the same fuel containing the manganese additive.
Fleet cars were also tested at the end of 75,000 miles (120,701 km) to determine if catalyst plugging occurred. This was done by measuring the pressure level of the exhaust before it enters the catalyst. There was no evidence of catalyst plugging on any of the vehicles.
While the base fuel used in the above tests did not comply with the Reid vapor pressure requirements pursuant to this invention, the above tests indicate that cyclopentadienyl manganese tricarbonyl compounds when used in the concentrations herein specified, do not cause catalyst plugging nor degrade the performance of the automobile emission systems. Thus by reducing the Reid vapor pressure of the fuel to the levels specified herein, all of the foregoing benefits can be achieved while at the same time reducing the extent to which light ends of the gasoline are vaporized into the atmosphere during storage, transportation, and fuel dispensing operations.
_1-MOTOR FUELS OF ENHANCED PROPERTIES
This invention relates to gasoline fuel compositions having superior environmental and performance properties.
As is known, light ends of gasoline tend to evaporate into the atmosphere, especially during warm or hot weather; but removal of the light ends to reduce atmospheric pollution reduces the octane quality of the gasoline. Increased proportions of aromatic gasoline hydrocarbons of high octane quality, such as benzene, toluene, and xylene, can be used to compensate for this reduction in octane quality. However, since aromatics are not particularly desirable from the toxicological standpoint; it would be desirable to provide a way of reducing the front end volatility of gasoline without having to increase the aromatics content.
The gasoline fuel composition of this invention has a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less, preferably 8.0 psi (55:2 kPa) or less, and contains up to 1/32 gram of manganese per gallon (0.008g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound. The use of cyclopentadienyl manganese tricarbonyls increases the octane quality of the low Reid vapor pressure gasoline without increasing its volatility and without requiring an increase in its aromatics content, and it has been found that these manganese compounds tend to exert a greater octane-improving effect in paraffinic and naphthenic hydrocarbons than they do in aromatic gasoline hydrocarbons.
Moreover, the use of the fuels of the invention results in reduced emission of carbon dioxide and nitrogen oxides (NOx) during engine operation while having little effect on the level of tailpipe hydrocarbon emissions; and they exhibit virtually no adverse effect upon exhaust gas catalysts and oxygen sensors of the type commonly used in present-day vehicles. Thus, the fuels of the invention are "environmentally friendly."
Other embodiments of the invention are improvements in (1) the normal process for preparing a gasoline by blending together appropriate proportions of suitable hydrocarbons of the gasoline boiling range [typically 70-440 °
F (21.1-226.7 ° C)] and/or (2) processes for distributing gasoline and/or dispensing it to motor Case EI-6181 . , _2_ vehicles.
In the improved preparation of the gasoline; the aforementioned cyclopentadienyl manganese tricarbonyl and low Reid vapor pressure fuel are blended in any suitable manner, e.g., by (a) blending the fuel-soluble additive into the gasoline during or after completion of the gasoline blending procedures or (b) mixing the additive with one or more streams of gasoline hydrocarbons or other blending components, such as oxygenated fuel blending components, before the streams are blended together. The octane-enriched gasoline thus obtained may then be stored in at least one storage tank in a tank farm, if desired, before being distributed for use in fueling motor vehicles; and it may then be dispensed to motor vehicles.
These improved processes lessen the amount of volatile hydrocarbons released into the atmosphere during storage and/or during fueling of a motor vehicle;
and, in comparison with processes which utilize corresponding fuels containing no cyclopentadienyl manganese tricarbonyl, they reduce the amount of carbon monoxide and nitrogen oxides released into the atmosphere during operation of motor vehicles.
As noted above, the unleaded gasolines utilized in the practice of this invention must have a Reid vapor pressure of 8.5 psi (58.6 kPa) or below, and preferably 8.0 psi (55.2 kPa) or below. As is well known, Reid vapor pressures are determined at 100 ° F (37:8 ° C). Such gasolines are lead-free in the sense that no organolead antiknock agent is blended into the fuel, although they may contain trace amounts of lead contaminants. The hydrocarbonaceous gasoline base stocks that are used in forming the gasoline blends include straight run stocks, light naphtha fractions, cracked gasoline stocks obtained from thermal or catalytic cracking, hydrocracking, or similar methods, reformate obtained by catalytic reformation or like processes, polymer gasolines formed via polymerization of olefins, alkylates obtained by addition of olefins to isobutane or other hydrocarbons by alkylation processes, isomerates formed by isomerization of lower straight chain paraffins such as n-hexane, n-heptane, and the like; and other hydrocarbons of the gasoline boiling range formed by suitable refinery processing operations. Suitable amounts of appropriate hydrocarbons formed by other methods such as production from coal or _3_ 4 4 shale can be included, if desired. For example reformates based on liquid fuels formed by the Fischer-Tropsch process can be included in the blends. In all cases, the resultant gasoline must satisfy the Reid vapor pressure requirements of this invention and additionally will possess the distillation characteristics typical of S conventional regular, midgrade, premium, or super-premium unleaded gasolines.
Thus the motor gasolines are generally within the parameters of ASTM D 4814 and typically have initial boiling points in the range of 70-I1S ° F (21.1-46.1 ° C) and final boiling points in the range of 370-440 ° F (187.8-226.7 ° C) as measured by the standard ASTM distillation procedure (ASTM D 86). The hydrocarbon composition of gasolines according to volume percentages of saturates, olefins, and aromatics is typically determined by ASTM test procedure D 1319.
Generally, the base gasoline will be a blend of stocks obtained from several refinery processes. The final blend may also contain hydrocarbons made by other procedures such as alkylates made by the reaction of C4 olefins and butanes using an 1S acid catalyst such as sulfuric acid or hydrofluoric acid, and aromatics made from a reformer.
The saturated gasoline components comprise paraffins and naphthenates.
These saturates are generally obtained from: (1) virgin gasoline by distillation (straight run gasoline), (2) alkylation processes (alkylates), and (3) isomerization procedures (conversion of normal paraffins to branched chain paraffins of greater octane quality). Saturated gasoline components also occur in so-called natural gasolines. In addition to the foregoing, thermally cracked stocks, catalytically cracked stocks and catalytic reformates contain some quantities of saturated components.
Olefinic gasoline components are usually formed by use of such procedures 2S as thermal cracking, and catalytic cracking. Dehydrogenation of paraffins to olefins can supplement the gaseous olefins occurring in the refinery to produce feed material for either polymerization or alkylation processes.
The gasoline base stock blends with which the cyclopentadienyl manganese tricarbonyl additive is blended pursuant to this invention will generally contain 40 to 80 volume % of saturates, 1 to 30 volume % olefins, and up to about 45 volume %
aromatics. Preferred gasoline base stock blends for use in the practice Bt Case EI-6181 .. 0 4545 5 of this invention are those containing no more than 40% by volume of aromatics, more preferably no more than 30% by volume of aromatics, still more preferably no more than 28% by volume of aromatics, and most preferably no more than 25% by volume of aromatics: Preferably, the overall fuel blend will contain no more than 1% by volume and most preferably no more than 0.8% by volume of benzene.
Particularly preferred unleaded gasolines produced and/or utilized in the practice of this invention not only meet the Reid vapor pressure criteria set forth hereinabove but in addition, are characterized by having (1) a maximum sulfur content of 300 ppm, (2) a maximum bromine number of 20, (3) a maximum aromatic content of 20% by volume; (4) a maximum content of benzene of 1% by volume, and (5) a minimum content of contained oxygen of 1% by weight in the form of at least one monoether or polyether, such gasoline having dissolved therein up to 1/32 gram of manganese per gallon (3.8 liters) as methylcyclopentadienyl manganese tricarbonyl.
Gasolines of this type not containing the manganese additive are sometimes referred to as reformulated gasolines. See for example Oil & Gas Journal, April 9, 1990, pages 43-48.
From the standpoint of octane quality, the preferred gasoline base stock blends are those having an octane rating of (R + M)/2 ranging from 78-95.
Any of a variety of cyclopentadienyl manganese tricarbonyl compounds, e.g., those of U.S. Pat. No. 2,818,417, can be used in the practice of this invention.
Illustrative examples of these manganese compounds include the cyclopentadienyl, methylcyclopentadienyl, dimethylcyclopentadienyl, trimethylcyclopentadienyl, tetra-methylcyclopentadienyl, pentamethylcyclopentadienyl, ethylcyclopentadienyl, diethyl-cyclopentadienyl, propylcyclopentadienyl, isopropylcyclopentadienyl, tert-butylcyclo-pentadienyl, octylcyclopentadienyl, dodecylcyclopentadienyl, ethylmethylcyclopenta-dienyl, and indenyl manganese tricarbonyls, and mixtures of two or more such compounds. Generally speaking, the preferred compounds or mixtures of compounds are those which are in the liquid state of aggregation at ordinary ambient tempera-tures, such as methylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, liquid mixtures of cyclopentadienyl manganese tricarbonyl and methylcyclopentadienyl manganese tricarbonyl, and mixtures of methylcyclopenta-Case EI-6181 _S:
dienyl manganese tricarbonyl and ethylcyclopentadienyl manganese tricarbonyl.
The most preferred compound because of its commercial availability and its excellent combination of properties and effectiveness is methylcyclopentadienyl manganese tricarbonyl.
The practice of this invention and various embodiments thereof is illustrated by the following examples wherein the percentages of gasoline hydrocarbons are by volume. These examples are not intended to limit, and should not be construed as limiting, this invention.
An unleaded motor gasoline blend is produced containing 58.9% saturated hydrocarbons, 17.5%' olefinic hydrocarbons and 23.6% aromatic hydrocarbons, all of the gasoline boiling range. The Reid vapor pressure of the blend is 8.5 psi (58.6 ,.
kPa). With this base fuel are blended methylcyclopentadienyl manganese tricarbonyl to a concentration of 1/32 gram of manganese per gallon (0.008 g/liter) and 4-methyl-2,6-di-tert-butylphenol to a concentration of 7.5 pounds per thousand barrels (21.4 g/m3). After storing the motor gasoline over water in a field storage tank on a tank farm, the product is transported by tank trucks to gasoline filling stations where it is dispensed on demand to motor vehicles. The vehicles consume the same during their operation.
An unleaded motor gasoline of this invention is produced to contain 56.9 saturates, 20.0% olefins and 23.1% aromatics, all of the gasoline boiling range. The components are selected such that the Reid vapor pressure of the blend is 8.4 psi (57.9 kPa). A mixture of tertiary butylated phenolic antioxidants containing 85% by weight of 2,6-di-tert-butylphenol is blended into the fuel to a concentration of 6.5 pounds per thousand barrels (18.5 g/m3). Methylcyclopentadienyl manganese tricar-bonyl is blended into the resultant blend to a concentration of 1/32 gram of manganese per gallon (0.008 g/liter). This fuel is stored, transported, and dispensed to and utilized in the operation of motor vehicles, the majority of which contain Case EI-6181 :. 0 4 ~+
catalytic converters.
Into an unleaded motor gasoline (67.7% saturates, 7.5% olefins, 24.8%
aromatics) having a Reid vapor pressure of 8.0 are blended methylcyclopentadienyl manganese tricarbonyl and methyl tert-butyl ether in amounts such that the resultant fuel contains 1/32 gram of manganese per gallon (0.008 g/liter) and 2.7% by weight of oxygen as methyl tert-butyl ether. The finished fuel, which can contain, and preferably does contain, conventional amounts of antioxidant, metal deactivator, and carburetor detergent, is dispensed to and utilized in the operation of motor vehicles including passenger cars, buses, trucks, vans, and motorcycles.
Examples 1-3 are repeated except that in one case the respective motor fuels contain 1/40 gram of manganese per gallon (0.007 g/liter), in another the respective motor fuels contain 1/50 gram of manganese per gallon (0.005 g/liter), in a third case, 1/64 gram of manganese per gallon (0.004 g/liter) and in still another case, 1/100 gram of manganese per gallon (0.003 g/liter).
Examples 1-4 are repeated except that in each case the methylcyclopenta-dienyl manganese tricarbonyl is replaced by an equal concentration of manganese as cyclopentadienyl manganese tricarbonyl.
Examples 1-4 are repeated except that in one series of cases the respective fuels contain instead of methylcyclopentadienyl manganese tricarbonyl, a mixture of 90% by weight of methylcyclopentadienyl manganese tricarbonyl and 10% by weight of cyclopentadienyl manganese tricarbonyl in amounts such that the respective fuels contain the same respective concentrations of manganese as the fuels of Examples 1-4. In another series of cases, the respective fuels of Examples 1-4 contain the same Case EI-6181 ~... 044 5 _7_ respective concentrations of manganese in the form of dimethylcyclopentadienyl manganese tricarbonyl in lieu of the methylcyclopentadienyl manganese tricarbonyl.
And in still another series of cases the specified concentrations of manganese in the fuels of Examples 1-4 are supplied by tert-butylcyclopentadienyl manganese tricar-S bonyl. In yet another series of cases the manganese additive used in forming the motor fuel compositions is indenylmanganese tricarbonyl instead of methylcyclopenta-dienyl manganese tricarbonyl.
With an unleaded gasoline formulated to contain 40.1% saturates, 15.3%
olefins, and 44.6% aromatics and having a Reid vapor pressure of 8.3 psi (57.2 kPa) are blended the following components:
5 pounds per thousand barrels (14.3 g/m3) of a phenolic mixture composed of 75% 2,6-di-tert-butylphenol, 10-15% 2-tert-butylphenol and 10-15% of 2,4,6-tri-tert-butylphenol; and 1 pound per thousand barrels (2.9 g/m3) of N,N'-disalicylidene-1,2-propanediamine.
Thereafter, methylcyclopentadienyl manganese tricarbonyl is blended into the gasoline to a concentration equivalent to 1/32 gram of manganese per gallon (0.008 g/liter).
An unleaded motor gasoline blend having a Reid vapor pressure of 7.8 psi (53.8 kPa) is formulated from 72.5% saturates, 4.0% olefins, and 23.5%
aromatics (of which less than 3% by volume is benzene so that the fuel contains less than 1%
by volume of benzene). Methyl tert-butyl ether is blended into the base gasoline in amount sufficient to provide an oxygen content of 2.0% by weight in the fuel.
Thereafter methylcyclopentadienyl manganese tricarbonyl is blended into the resultant motor fuel in an amount equivalent.to 1/35 gram of manganese per gallon (0.008 g/liter).
Case EI-6181 v Example 8 is repeated with the exceptions that (a) the initial gasoline blend has a Reid vapor pressure of 7:9 psi (54.5 kPa) and is composed of 75.7%
saturates, 4.8% olefins, and 19.5% aromatics (of which aromatics, less than 3.5% by volume is benzene); and (b) a mixture of methyl tert-butyl ether and ethyl tert-butyl ether is blended into the fuel in an amount such that the content of the oxygenated fuel blend is equivalent to 2.5% by weight of oxygen.
Example 8 is again repeated except that (a) the initial gasoline blend has a Reid vapor pressure of 7.7 psi (53.1 kPa) and is composed of 78.6% saturates, 4.4%
olefins and 17.0% aromatics (the entire fuel blend again containing less than 1% by volume of benzene); and (b) in lieu of methyl tent-butyl ether, tert-amyl methyl ether is blended into the gasoline in an amount equivalent to an oxygen content in the fuel of 2.7% by weight.
Blended with the respective fuels of Examples 7-10 at a concentration level of 100 pounds per thousand barrels, (285.3 g/m3) is a polyether amine deposit control additive available commercially from Oronite Chemical Co. as OGA-480.
2;0 Blended with the respective fuels of Examples 7-10 at a concentration of pounds per thousand barrels (285.3 g/rn3) is a polyalkenyl succinimide deposit control additive available commercially from Ethyl Petroleum Additives, Ltd. as HITEC
4450 additive.
Blended with the respective fuels of Example 7-10 at a concentration level of 100 pounds per thousand barrels (285.3 g/m3) is a polyisobutenyl amine deposit control additive available commercially from Oronite Chemical Co. as OGA-472.
*Trade-mark A
Case EI-6181 _9_ As can be appreciated from the above examples, the fuels of this invention can, and preferably do, contain additives in addition to the cyclopentadienyl manganese tricarbonyl compound or compounds. Such other additives include antioxidants, deposit-control additives (also known as induction system cleanliness additives or fuel detergents), and oxygenated materials such as dialkyl ethers, all with the proviso that the volatility of such materials does not cause the fuel to exceed the Reid vapor pressure limitations required pursuant to this invention. Other additives that may be employed include supplemental antiknock additives such as aromatic amine antiknocks such as N-methyl aniline; iron antiknock compounds such as ferrocene, methylferrocene, and butadiene iron tricarbonyl; and nickel antiknock compounds such as cyclopentadienyl nickel nitrosyl. Corrosion inhibitors, metal deactivators, demulsifiers, and dyes comprise other types of additives that can be employed.
Preferred oxygenated materials that can be, and preferably are, blended into the fuels of this invention are ethers of suitable low volatility such as methyl tert-butyl ether, ethyl tert-butyl ether, tert-amyl methyl ether, and 2,2-diethyl-1,3-pro-panediol. Also useful are fuel-soluble esters and alcohols of suitably low volatility such as tent-butyl acetate, 1-hexanol, 2-hexanol, 3-hexanol, and polyethoxyethanols.
Usually such oxygenated compounds are employed in amounts sufficient to provide up to 3 to 4 weight % oxygen in the fuel, provided such usage is consistent with existing or proposed legislation. Other suitable oxygen-containing blending agents include p-cresol, 2,4-xylene, 3-methoxyphenol, 2-methylfuran, cyclopentanone, isovaleraldehyde, 2,4-pentanedione and similar oxygen-containing substances.
Preferred antioxidants for the fuels of this invention are hindered phenolic antioxidants, such as 2,6-di-tert-butyl-phenol, 2,4-dimethyl-6-tert-butylphenol, 4-methyl-2,6-di-tert-butylphenol, 4-ethyl-2,6-di-tert-butylphenol, 4-butyl-2,6 di-tert-butylphenol, and mixtures of tertiary butylated phenols predominating in 2,6-di-tert-butylphenol. In some cases aromatic amine antioxidants can prove useful either alone or in combination with a phenolic, antioxidant. Antioxidants are usually employed in amounts of up to 25 pounds per thousand barrels (71.3 g/m3), the amount used in any given case being dependent upon the stability (e.g., olefin Case EI-6181 content) of the gasoline.
Another type of additives preferably utilized in the fuels of this invention are ashless detergents such as polyether amines, polyalkenyl amines, alkenyl succinimides, polyether amide amines, and the like. Such materials can be used at treat levels of 50 to 500 pounds per thousand barrels (142.6-1426.4 g/m3), and more usually in the range of 100 to 200 pounds per thousand barrels (285.3-570.6 g/m3).
The cyclopentadienyl manganese tricarbonyl compounds as well as the other supplemental additives or blending agents can be blended with the base fuels according to well known procedures utilizing conventional mixing equipment.
This invention is directed to all such fuel compositions meeting the primary requisites of this invention.
Driving tests were conducted on a 48-car fleet for a total of more than three million test miles (4.8 x 106 km). Half of the cars of each model group were run on "clear" (i.e.; manganese additive-free) test fuel. The other half were run on the same fuel containing 1/32 of a gram of manganese per gallon (0.008 g/liter) as methyl-cyclopentadienyl manganese tricarbonyl. The inspection data on the base fuel are set forth in the following table.
Case EI-6181 p~ 455 HOWELL EEE TEST FUEL
Certification ASTM Fuel Specifications Typical Method Min. Max. Properties Gravity, API D 1298 59.2 15Reid Vapor Pressure,D 323 8.7 9.2 9.2 psi Sulfur, wt. % D 3120 0.20 0.001 Lead, g/gal. D 3237 0.0 0.05 0.001 Phosphorus, g/gal. D 3120 0.20 Nil Distillation, F D 86 95% 300 325 .313 End Point 415 373 25Hydrocarbon CompositionD 1319 Saturates, Vol. % 66.5 Olefins, Vol. % 10 1.8 Aromatics, Vol. % 35 31.7 Existent Gum, mg/100D 381 0.8 ml 30Copper Strip CorrosionD 130 1 Research Octane NumberD 2699 93.0 96.8 Motor Octane Number D 2700 gg_5 Case EI-6181 After fleet cars had accumulated 75,000 miles (120,701 km), they were analyzed for catalyst conversion efficiency -- i.e., the ability of automobile catalysts to convert the regulated emissions of hydrocarbons (HC), carbon monoxide (CO) and nitrogen oxide (NOx) to non-regulated materials. When compared with conversion efficiencies of catalysts run on clear test fuel, those run with the manganese-containing fuel were found to be essentially the same for HC, approximately 1.1 percentage points better for CO, and 3.3 percentage points better for NOx.
Fleet cars were checked after 50,000 miles (80,467 km) for performance of oxygen sensors. For each model, the oxygen sensors were removed from each auto-mobile and individually tested. No significant difference occurred in performance of the oxygen sensors from cars run on the clear fuel versus cars run on the same fuel containing the manganese additive.
Fleet cars were also tested at the end of 75,000 miles (120,701 km) to determine if catalyst plugging occurred. This was done by measuring the pressure level of the exhaust before it enters the catalyst. There was no evidence of catalyst plugging on any of the vehicles.
While the base fuel used in the above tests did not comply with the Reid vapor pressure requirements pursuant to this invention, the above tests indicate that cyclopentadienyl manganese tricarbonyl compounds when used in the concentrations herein specified, do not cause catalyst plugging nor degrade the performance of the automobile emission systems. Thus by reducing the Reid vapor pressure of the fuel to the levels specified herein, all of the foregoing benefits can be achieved while at the same time reducing the extent to which light ends of the gasoline are vaporized into the atmosphere during storage, transportation, and fuel dispensing operations.
Claims (10)
1. An unleaded gasoline fuel composition having a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less comprising no more than 30%
by volume of aromatic hydrocarbon components, no more than 1 % by volume of benzene and up to 1/32 gram of manganese per gallon (0.008 g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound.
by volume of aromatic hydrocarbon components, no more than 1 % by volume of benzene and up to 1/32 gram of manganese per gallon (0.008 g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound.
2. A composition as claimed in Claim 1 wherein the Reid vapor pressure of the gasoline is 8.0 psi (55.2 kPa) or less.
3. A composition as claimed in Claim 1 or Claim 2 wherein said at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound consists essentially of methylcyclopentadienyl manganese tricarbonyl.
4. A composition as claimed in Claim 1, 2, or 3 wherein the base gasoline contains no more than 25 % by volume of aromatic hydrocarbon components and less than 1 % by volume of benzene.
5. A composition as claimed in claim 1, 2, 3 or 4, wherein the base gasoline contains at least 50% by volume of saturated hydrocarbon components.
6. A composition as claimed in claim 1, 2, 3, 4 or 5, wherein the fuel composition additionally contains up to about 4 % by weight of oxygen as at least one oxygenated fuel blending component.
7. An unleaded gasoline fuel composition which comprises a gasoline fuel having (1) a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less, (2) a maximum sulfur content of 300 ppm, (3) a maximum bromine number of 20,(4) a maximum aromatic content of 20 % by volume, (5) a maximum content of benzene of 1 %
by volume, and (6) a minimum content of contained oxygen in the form of at least one monoether or polyether of 1 % by weight, said gasoline having dissolved therein up to 1/32 gram of manganese per gallon (0.008 g/liter) as methylcyclopentadienyl manganese tricarbonyl.
by volume, and (6) a minimum content of contained oxygen in the form of at least one monoether or polyether of 1 % by weight, said gasoline having dissolved therein up to 1/32 gram of manganese per gallon (0.008 g/liter) as methylcyclopentadienyl manganese tricarbonyl.
8. In a process for the production of gasoline, the improvement which comprises forming a base unleaded gasoline having a Reid vapor pressure (ASTM
test method D-323) of 8.5 psi (58.6 kPa) or less comprising no more than 30 % by volume of aromatic hydrocarbon components, no more than 1 % by volume of benzene and providing therein up to 1/32 gram of manganese per gallon (0.008 g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound.
test method D-323) of 8.5 psi (58.6 kPa) or less comprising no more than 30 % by volume of aromatic hydrocarbon components, no more than 1 % by volume of benzene and providing therein up to 1/32 gram of manganese per gallon (0.008 g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound.
9. An improvement in a process for the production and distribution of gasoline, wherein said improvement comprises forming unleaded gasoline having a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less comprising no more than 30 % by volume of aromatic hydrocarbon components, no more than 1 % by volume of benzene and providing therein up to 1/32 gram of manganese per gallon (0.008g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound to form an octane enhanced gasoline, and storing said octane-enhanced gasoline in at least one storage tank in a tank farm prior to distributing the octane-enhanced gasoline for use in fueling motor vehicles.
10. An improvement in a process for dispensing gasoline to motor vehicles, wherein said improvement which comprises dispensing to motor vehicles unleaded gasoline having a Reid vapor pressure (ASTM test method D-323) of 8.5 psi (58.6 kPa) or less comprising no more than 30 % by volume of aromatic hydrocarbon components, no more than 1 % by volume of benzene and containing up to 1/32 gram of manganese per gallon (0.008 g/liter) as at least one fuel-soluble cyclopentadienyl manganese tricarbonyl compound.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US55244690A | 1990-07-13 | 1990-07-13 | |
US552,446 | 1990-07-13 |
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CA2045455A1 CA2045455A1 (en) | 1992-01-14 |
CA2045455C true CA2045455C (en) | 2002-04-02 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA002045455A Expired - Lifetime CA2045455C (en) | 1990-07-13 | 1991-06-26 | Motor fuels of enhanced properties |
Country Status (6)
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EP (1) | EP0466511B1 (en) |
JP (1) | JP3075781B2 (en) |
AU (1) | AU648564B2 (en) |
CA (1) | CA2045455C (en) |
DE (1) | DE69106611T2 (en) |
ES (1) | ES2066357T3 (en) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5113803A (en) * | 1991-04-01 | 1992-05-19 | Ethyl Petroleum Additives, Inc. | Reduction of Nox emissions from gasoline engines |
CA2076302C (en) * | 1991-08-23 | 2003-05-27 | Thomas Albert Leeper | Gasoline engine fuels of enhanced properties |
US6187064B1 (en) | 1991-10-28 | 2001-02-13 | Ethyl Petroleum Additives, Inc. | Unleaded aviation gasoline |
CA2080193C (en) * | 1991-10-28 | 2003-12-16 | Douglas Harold Henderson | Unleaded aviation gasoline |
US5551957A (en) * | 1992-05-06 | 1996-09-03 | Ethyl Corporation | Compostions for control of induction system deposits |
CA2142991A1 (en) * | 1992-08-24 | 1994-03-03 | William C. Orr | Unleaded mmt fuel composition |
US5511517A (en) * | 1994-02-10 | 1996-04-30 | Ethyl Corporation | Reducing exhaust emissions from otto-cycle engines |
AU1553402A (en) * | 1994-03-02 | 2002-03-28 | William C. Orr | Advanced vapour phase combustion |
CA2184490C (en) * | 1994-03-02 | 2008-07-08 | William C. Orr | Unleaded mmt fuel compositions |
AU2692795A (en) * | 1994-05-31 | 1995-12-21 | William C. Orr | Vapor phase combustion methods and compositions |
KR19990022557A (en) * | 1995-06-07 | 1999-03-25 | 윌리엄 씨. 오어 | Steam phase combustion method and composition II |
GB9827592D0 (en) * | 1998-12-15 | 1999-02-10 | Hamelin Holdings Limited | Fuel composition |
AU6360900A (en) * | 1999-07-21 | 2001-02-13 | Exxon Chemical Patents Inc. | Hydrocarbon fuel composition containing an ester |
GB2358192A (en) * | 2000-01-14 | 2001-07-18 | Exxonmobil Res & Eng Co | Fatty acids or derivatives thereof as lubricity enhancers in low sulphur fuels |
WO2002055636A1 (en) * | 2001-01-12 | 2002-07-18 | Exxonmobil Research And Engineering Company | Gasoline composition |
WO2005087901A2 (en) * | 2004-03-09 | 2005-09-22 | Innospec Limited | Fuel additive composition having antiknock properties |
US8771385B2 (en) * | 2008-12-29 | 2014-07-08 | Shell Oil Company | Fuel compositions |
RO127197A1 (en) | 2010-02-10 | 2012-03-30 | Marine Resources Exploration International B.V. | Synergistic compositions of knockproof additives for gasolines |
US11193077B1 (en) | 2013-03-13 | 2021-12-07 | Airworthy Autogas, Llc | Gasoline for aircraft use |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3127351A (en) * | 1964-03-31 | Xxvii | ||
US2609279A (en) * | 1949-11-26 | 1952-09-02 | Standard Oil Dev Co | Turbojet fuel |
FR1140411A (en) * | 1954-11-22 | 1957-07-22 | Gulf Research Development Co | Organic hydrocarbon composition containing a metallo-cyclopentadienyl |
US2818417A (en) * | 1955-07-11 | 1957-12-31 | Ethyl Corp | Cyclomatic compounds |
GB1145930A (en) * | 1967-12-22 | 1969-03-19 | Exxon Research Engineering Co | Liquid fuel composition |
US4005993A (en) * | 1976-03-08 | 1977-02-01 | Ethyl Corporation | Novel gasoline compositions |
US4139349A (en) * | 1977-09-21 | 1979-02-13 | E. I. Du Pont De Nemours & Co. | Fuel compositions containing synergistic mixtures of iron and manganese antiknock compounds |
US4437436A (en) * | 1982-10-04 | 1984-03-20 | Shell Oil Company | Antiknock additive compositions and unleaded gasoline containing same |
WO1987001384A1 (en) * | 1985-08-28 | 1987-03-12 | Orr William C | Nonleaded fuel composition |
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1991
- 1991-06-26 CA CA002045455A patent/CA2045455C/en not_active Expired - Lifetime
- 1991-07-04 AU AU80167/91A patent/AU648564B2/en not_active Ceased
- 1991-07-11 JP JP03196037A patent/JP3075781B2/en not_active Expired - Fee Related
- 1991-07-12 DE DE69106611T patent/DE69106611T2/en not_active Revoked
- 1991-07-12 ES ES91306359T patent/ES2066357T3/en not_active Expired - Lifetime
- 1991-07-12 EP EP91306359A patent/EP0466511B1/en not_active Revoked
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EP0466511A1 (en) | 1992-01-15 |
ES2066357T3 (en) | 1995-03-01 |
CA2045455A1 (en) | 1992-01-14 |
DE69106611D1 (en) | 1995-02-23 |
AU648564B2 (en) | 1994-04-28 |
EP0466511B1 (en) | 1995-01-11 |
JPH04226598A (en) | 1992-08-17 |
AU8016791A (en) | 1992-01-16 |
DE69106611T2 (en) | 1995-05-18 |
JP3075781B2 (en) | 2000-08-14 |
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