CN100456522C - Full-wavelength white-light organic electroluminescent device and manufacturing method thereof - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种全波长白光有机电致发光装置,特别涉及一种各色光都能均衡调和发射出混成白光,此白光可搭配彩色滤光片制作全彩面板的全波长白光有机电致发光装置。The present invention relates to a full-wavelength white light organic electroluminescent device, in particular to a full-wavelength white light organic electroluminescent device that can balance and reconcile various colors of light to emit mixed white light, and the white light can be matched with a color filter to make a full-color panel .
背景技术 Background technique
有机发光二极管(OLED)又可称为有机电致发光(OrganicElectroluminescence,简称OEL),简单地说就是外加一偏压使电子空穴分别经过空穴传输层(Hole Transporting Layer)与电子传输层(Electron Transporting Layer)后,进入一具有发光特性的有机物质发光层,在其内进行再结合时形成一″激发光子″(exciton),之后再将能量释放出来而回到基态(ground state),而这些被释放出来的能量会去激发有机材料中的荧光分子产生″光子″(photon),由于所选择的发光层材料不同,可使能量以不同颜色的光的形式释放出来,而形成OLED的发光现象。Organic light-emitting diode (OLED) can also be called organic electroluminescence (OEL for short). Simply put, it is to apply a bias voltage to make electron holes pass through the hole transport layer (Hole Transporting Layer) and the electron transport layer (Electron Transporting Layer) respectively. After transporting Layer), it enters an organic light-emitting layer with light-emitting properties, and forms an "exciton" (exciton) when it is recombined in it, and then releases the energy and returns to the ground state (ground state), and these The released energy will excite the fluorescent molecules in the organic material to generate "photons". Due to the different materials of the selected light-emitting layer, the energy can be released in the form of light of different colors to form the light-emitting phenomenon of OLED .
有机电致发光显示技术因本身具有低成本、寿命长、低驱动电压、应答速度快、发光效率好、耐震性好、广视角、及厚度薄等特性而成为卓越的平面显示器技术,而全彩有机EL(Electroluminescence)显示器的制作,可以用发出白光的有机EL搭配彩色滤光片的方法来达到,然而该发白光的发光层材料的寻找与搭配非常不容易。Organic electroluminescent display technology has become an excellent flat-panel display technology due to its low cost, long life, low driving voltage, fast response speed, good luminous efficiency, good shock resistance, wide viewing angle, and thin thickness. The production of organic EL (Electroluminescence) displays can be achieved by combining organic EL that emits white light with color filters. However, it is not easy to find and match materials for the light-emitting layer that emits white light.
目前一般制作全彩有机电致发光显示器的方法为利用屏蔽(shadow mask)来定位发出红(R)、绿(G)、蓝(B)三原色光并列的方式制作,该方法在制程上须经过三次感光耦合元件(CCD)对位。然而,随着显示器高分辨率的发展,受限于屏蔽技术及对位误差,产品的合格率就不易提升,加上不同色光的OLED有不同的结构设计,在制程上非常耗时;同时,OLED对发出红、绿、蓝三原色光的发光层寿命也不一样,所以当其中一个色光发光层衰减时,显示器的整体色偏情形就会很严重,造成产品的稳定度不易控制。At present, the general method of manufacturing full-color organic electroluminescent displays is to use a shadow mask to position and emit red (R), green (G), and blue (B) three primary colors in parallel. Three photosensitive coupling device (CCD) alignment. However, with the development of high-resolution displays, limited by shielding technology and alignment errors, it is difficult to increase the pass rate of products. In addition, OLEDs with different colors have different structural designs, which is very time-consuming in the manufacturing process; at the same time, OLEDs have different lifetimes for the light-emitting layers that emit red, green, and blue primary colors. Therefore, when one of the light-emitting layers decays, the overall color shift of the display will be serious, making the stability of the product difficult to control.
所以,针对上述缺点提出了利用单一发白光元件,在搭配彩色滤光片(color filter)后而成为全彩显示器,因为单一发白光元件不需要感光耦合元件对位及利用屏蔽定义发出红、绿、蓝色光的发光体位置,因而可有效降低制程误差,对合格率的提升有很大帮助,在制程时间上也比传统的方式减少三倍的时间。Therefore, in view of the above shortcomings, it is proposed to use a single white light-emitting element to form a full-color display after matching with a color filter, because a single white light-emitting element does not require alignment of photosensitive coupling elements and uses shielding to define red and green light. , The position of the luminous body of the blue light, so it can effectively reduce the process error, which is of great help to the improvement of the pass rate, and the process time is also reduced by three times compared with the traditional method.
目前为了获得发白光有机电致发光元件,必须要去激发超过一种分子的材料,因为单一种有机分子并不容易跨越到整个可见光光谱的区域。根据涵盖光谱的特性去达到发白色光的方式之一是在一主发光体中掺杂另一客发光体,可以造成在掺杂位置从主发光体到客发光体的能量转移或载子捕集,不完全的能量转移可使两者都同时发光。At present, in order to obtain white light-emitting organic electroluminescent elements, it is necessary to excite more than one molecular material, because a single organic molecule cannot easily span the entire visible light spectrum region. One of the ways to achieve white light emission according to the characteristics covering the spectrum is to dope a host emitter with another guest emitter, which can cause energy transfer or carrier capture from the host emitter to the guest emitter at the doping position. Set, incomplete energy transfer can make both emit light at the same time.
现有专利“可投射白色光源的有机发光装置及其制作方法”中提到(请参阅图1所示)其主要是在一相对应的阳极10及阴极15间设有一空穴注入层11、一空穴传输层12、发光层13、及电子传输层14,其中发光层(DPVBi)13内掺杂有一第一掺杂剂(DCM2),而电子传输层14内掺杂有第二掺杂剂(C6),当阴极15及阳极10受到外加电压的作用时,发光层13、第一掺杂剂、及第二掺杂剂可个别投射出相对应的一第三光源(B)、第一光源(R)、及第二光源(G),通过红绿蓝三原色的组合,而得到一连续全波段白色光源。It is mentioned in the existing patent "Organic Light-Emitting Device Capable of Projecting White Light Source and Its Manufacturing Method" (please refer to FIG. 1 ) that a
该专利中指出该最佳结构为DPVBi掺杂0.025%DCM2,Alq掺杂0.1%C6,其元件能阶示意图如图2所示,其中EXC代表真空能阶与XC元件传导能阶(X为10~15元件的代号)的能阶差,也代表该元件的电子亲和力(electron affinities);EXV代表真空能阶与XV元件价带能阶(X为10~15元件的代号)的能阶差,此也代表该元件的离子电位(ionization potential)。由上述与图标可知在主体材料内掺杂客体材料,此客体材料的掺杂浓度几乎都小于1%,有的甚至小于0.1%,对于制程参数的控制上来说是极为困难的,所以只要有稍微的变化,对于浓度百分比来说已是剧烈变化,而且在双发光层的设计上很难使这两个发光区都能平均地发光,往往两个发光层能阶太接近,随着操作电压的改变,发光区域也容易随电压移动偏移。而且,发光光谱在长波长部分严重不足(如图3所示),该红、绿、蓝三原色的强度相差很大。The patent pointed out that the optimal structure is DPVBi doped with 0.025% DCM2, and Alq doped with 0.1% C6. The energy level diagram of the element is shown in Figure 2, where E XC represents the vacuum energy level and the XC element conduction energy level (X is 10~15 element code) energy level difference, also represents the electron affinity (electron affinities) of the element; E XV represents the vacuum energy level and the XV element valence band energy level (X is the energy level of the 10~15 element code) Poor, which also represents the ionization potential of the component. It can be seen from the above and the figure that the host material is doped with the guest material. The doping concentration of the guest material is almost less than 1%, and some are even less than 0.1%. It is extremely difficult to control the process parameters, so as long as there is a little The change of the concentration percentage is a drastic change, and it is difficult to make the two light-emitting regions emit light evenly in the design of the double-emitting layer. Often the energy levels of the two light-emitting layers are too close. With the increase of the operating voltage Change, the light-emitting area is also easy to shift with the voltage movement. Moreover, the luminescent spectrum is seriously insufficient in the long wavelength part (as shown in FIG. 3 ), and the intensities of the three primary colors of red, green and blue are very different.
发明内容 Contents of the invention
本发明的主要目的在于解决上述缺失,因而本发明提出了一种发光主体材料掺杂于另一发光主体材料内的全波长白光有机电致发光装置,因为同为主体材料所以其发光效率也较相近,同时使得掺杂浓度比例需求较高,制程控制也变得较为容易。The main purpose of the present invention is to solve the above-mentioned deficiency. Therefore, the present invention proposes a full-wavelength white light organic electroluminescence device in which a light-emitting host material is doped in another light-emitting host material. Because the same host material is used, its luminous efficiency is relatively high At the same time, the doping concentration ratio is required to be higher, and the process control becomes easier.
本发明的另一目的在于设置有一空穴阻隔层,利用该空穴阻隔层与第一发光层在能阶上的差异,可将电子与空穴的再结合区局限于发光主体材料区和空穴阻隔层接口,使得发光区的发光频谱不会随着电压改变而有大幅度的变化。Another object of the present invention is to provide a hole blocking layer. Using the difference in energy levels between the hole blocking layer and the first light-emitting layer, the recombination region of electrons and holes can be limited to the region of the light-emitting host material and the hole. The interface of the hole barrier layer prevents the luminous spectrum of the luminescent region from greatly changing as the voltage changes.
本发明的再一目的是空穴阻隔层掺杂发光染料,使空穴阻隔层同时具备空穴阻隔层及发光层的功能,这样就能制作出一发白光的有机电致发光装置。Another object of the present invention is to dope the hole blocking layer with a luminescent dye, so that the hole blocking layer has both the functions of the hole blocking layer and the light emitting layer, so that an organic electroluminescent device that emits white light can be produced.
本发明是一种全波长白光有机电致发光装置,其结构由下而上依序包括:一透明导电基板、一空穴传递层、一发光层、一空穴阻隔层、一电子传递层、一电子注入层及阴极,其中该发光层是由一其内掺杂绿光染料的蓝光材料所形成发蓝绿光源的发光层,空穴阻隔层(34)内掺杂红光染料使之可发出红光源;通过本发明的装置的结构设计,再选择适当的发光主体材料搭配,就能制作出适合搭配彩色滤光片制作全彩面板用的全波长白光有机电致发光元件。The present invention is a full-wavelength white light organic electroluminescence device, and its structure includes from bottom to top: a transparent conductive substrate, a hole transfer layer, a light-emitting layer, a hole blocking layer, an electron transfer layer, an electron Injection layer and cathode, wherein the light-emitting layer is a light-emitting layer that emits a blue-green light source formed by a blue light material doped with a green light dye, and the hole blocking layer (34) is doped with a red light dye to make it emit red light. Light source: through the structural design of the device of the present invention, and then selecting an appropriate combination of light-emitting main materials, a full-wavelength white organic electroluminescent element suitable for making a full-color panel with a color filter can be produced.
附图说明 Description of drawings
图1是现有技术的有机发光装置示意图。FIG. 1 is a schematic diagram of an organic light-emitting device in the prior art.
图2是根据图1所示装置的各元件的能阶示意图。Fig. 2 is a schematic diagram of the energy levels of each element of the device shown in Fig. 1 .
图3是根据图1所述装置的波长对应发光强度的对照图。Fig. 3 is a comparison diagram of wavelength versus luminous intensity of the device according to Fig. 1 .
图4是根据本发明的有机发光装置的示意图。FIG. 4 is a schematic diagram of an organic light emitting device according to the present invention.
图5是根据本发明装置的实施例的各元件的能阶示意图。Fig. 5 is a schematic diagram of energy levels of each element of an embodiment of the device according to the present invention.
图6是根据本发明的实施例所发出色的光波长对应发光强度的对照图。FIG. 6 is a comparison diagram of the wavelength of the excellent light emitted according to the embodiment of the present invention versus the luminous intensity.
图7是根据本发明的实施例在电压10、11、12、13及14V所发出的白光在色度坐标图(CIE)的坐标示意图。7 is a schematic diagram of coordinates of white light emitted at voltages of 10, 11, 12, 13 and 14V on a chromaticity coordinate diagram (CIE) according to an embodiment of the present invention.
具体实施方式 Detailed ways
有关本发明的详细内容及技术说明,现结合附图说明如下:Relevant detailed content and technical description of the present invention, now in conjunction with accompanying drawing, explain as follows:
请参阅图4所示,是根据本发明的有机发光装置的示意图。如图所示:本发明的全波长白光有机电致发光装置其结构由下而上依序包括有:一透明导电基板31作为阳极、一空穴传递层32、一发光层33、一空穴阻隔层34、一电子传递层35、一电子注入层36、及一阴极37,其中该发光层33由一蓝光材料的主体(host)材料内掺杂另一发绿光的主体材料的绿光染料333而形成一发蓝绿光源的发光层33;同时该空穴阻隔层34内掺杂有发红光的主体材料的红光染料344,使空穴阻隔层34可发出红光源。Please refer to FIG. 4 , which is a schematic diagram of an organic light-emitting device according to the present invention. As shown in the figure: the structure of the full-wavelength white organic electroluminescent device of the present invention includes from bottom to top: a transparent
其制作方法主要是在一相对应的作为阳极的透明导电基板31与阴极37之间设有空穴传递层32、发光层33、空穴阻隔层34、电子传递层35、及电子注入层36。The manufacturing method is mainly to provide a
其中该发光层33由一内含同为发光主体材料的绿光染料333的蓝光材料所形成发蓝绿光源的发光层33;该空穴阻隔层34内掺杂一发光主体材料的红光染料344,使空穴阻隔层34为一可发出红光源的空穴阻隔层34;通过该蓝绿光源与红光源的组合成为一白色光源。这样就能制作出发光强度相近的三波长的全波长白光有机电致发光装置,此全波长白光有机电致发光装置很适合搭配彩色滤光片(color filter)制作全彩显示器。Wherein the light-emitting
其中该发光层33可选择1,4-二(2,2-二苯基乙烯基)苯(1,4-bis(2,2-diphenyl vinyl)benzene)(DPVBi)、二苯乙烯芳香羟的衍生物(distyrylarylene(DSA))(例如:日本出光兴产株式会社制造的高亮度蓝光主体材料,编号为Ide120)、二(2-甲基-8-喹啉)4-羟基联苯基铝(bis(2-methyl-8-quinolinato)4-phenylphenolate aluminum(Balq))、聚乙烯基咔唑(Poly(N-vinylcarbazole))(PVK)或4-{4-[N-(1-萘基)-N-苯基氨基苯基]}-1,7-二苯基-3,5-二甲基-1,7-二氢-二吡唑并[3,4-b;4’3’-e]吡啶(4-{4-[N-(1-naphthyl)-N-phenylaminophenyl]}-1,7-diphenyl-3,5-dimethyl-1,7-dihydro-dipyrazolo[3,4-b;4’3’-e]pyridine)(PAP)及其组合之一,其中发蓝光的。绿光染料333可选择香豆素6(Coumarin 6)(C6)、香豆素545T(Coumarin 545T)(C545T)、三(8-羟基喹啉)铝(III)(tris(8-hydroxyquinolinato)aluminum(III)(Alq3)或dimethylquinacridones)(DMQA)及其组合的其中之一;且,该绿光染料333对该发光层33的容积比例范围是0.1%至20%之间。Wherein the light-emitting
又,该空穴阻隔层34可选择N-芳基苯并咪唑(N-arylbenzimidazoles)(TPBi)、2,9-二甲基-4,7-二苯基-1,10-菲咯啉(2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline)(BCP)、二(2-甲基-8-喹啉)4-羟基联苯基铝(bis(2-methyl-8-quinolinato)4-phenylphenolatealuminum)(Balq)、3-(4’-叔丁基苯基)-4-苯基-5-(4”-二苯基)-1,2,4-三唑(3-(4’-tert-butylphenyl)-4-phenyl-5-(4”-biphenyl)-1,2,4-triazole)(TAZ)或2-(4-二苯基)-5-(4-叔丁基苯基)-1,3,4-噁二唑(2-(4-biphenylyl)-5-(4-tert-butylphenyl)1,3,4-oxadiazole)(PBD)及其组合的其中之一。该红光染料344可选择4-(二氰基亚甲基)-2-叔丁基-6-(1,1,7,7-四甲基久咯呢定基-9-烯基)-4H-吡喃(4-(dicyanomethylene)-2-t-butyl-6-(1,1,7,7-tetramethyljulolidyl-9-enyl)-4H-pyran)(DCJTB)、2-{2-[2-(1,1,7,7-四甲基-2,3,6,7-四氢-1H,5H-吡啶并[3,2,1-ij]喹啉-9-基)(2-{2-[2-(1,1,7,7-Tetramethyl-2,3,6,7-tetrahydro-1H,5H-pyrido[3,2,1-ij]quinolin-9-yl))(PhDCJT)、4-(二氰基亚甲基)-2-甲基-6-(4-二甲基氨基苯乙烯基)-4H-吡喃(4-(dicyanomethylene)-2-methyl-6-(4-dimethylaminostyry)-4H-pyran)(DCM)或4-二氰基亚甲基-2-甲基-6-[2-(2,3,6,7-四氢-1H,5H-苯并[i,j]喹嗪-8-基)乙烯基]-4H-吡喃(4-dicyanomethylene-2-methyl-6-[2-(2,3,6,7-tetrahydro-1H,5H-benzo[i,j]quinolizin-8-yl)vinyl]-4H-pyran)(DCM2)及其组合的其中之一;且,该红光染料344对该空穴阻隔层34的容积比例范围是0.1%至5%之间。Again, the
因为发出红绿蓝三原色光源的发光材料均为发光主体材料,所以掺杂各色的染料浓度较大,对于制程稳定误差有较大的容忍度,稍微的浓度变化并不会造成光色明显的偏差,使得制程的难度降低。Because the luminescent materials that emit red, green, and blue primary color light sources are all luminescent main materials, the concentration of dyes doped with various colors is relatively large, and there is a large tolerance for process stability errors. A slight concentration change will not cause obvious deviations in light color. , so that the difficulty of the process is reduced.
请再搭配参阅图5所示,是根据本发明装置的实施例中各元件的能阶示意图。同时举一实施例说明本发明的功效,本实施例的结构如下:Please also refer to FIG. 5 , which is a schematic diagram of energy levels of each element in an embodiment of the device according to the present invention. Give an embodiment to illustrate effect of the present invention simultaneously, the structure of the present embodiment is as follows:
空穴传递层32(BPAPF 600埃)/发光层33(PAP:1.5%绿光染料333(Alq3 200埃))/空穴阻隔层34(TPBi:0.8%红光染料344(DCJTB 100埃))/电子传递层35(Alq 200埃)/电子注入层36(LiF7埃)/阴极37(Al 1500埃)。Hole transport layer 32 (BPAPF 600 angstroms)/luminescent layer 33 (PAP: 1.5% green dye 333 (Alq3 200 angstroms))/hole blocking layer 34 (TPBi: 0.8% red dye 344 (DCJTB 100 angstroms)) / electron transport layer 35 (Alq 200 angstroms) / electron injection layer 36 (LiF7 angstroms) / cathode 37 (Al 1500 angstroms).
其元件能阶示意图如图5所示,其中EXC代表真空能阶与XC元件传导能阶(X为31~37元件的代号)的能阶差,此也代表该元件的电子亲和力(electron affinities);EXV代表真空能阶与XV元件价带能阶(X为31~37元件的代号)的能阶差,此也代表该元件的离子电位(ionization potential)。The schematic diagram of the energy levels of its components is shown in Figure 5, where E XC represents the energy level difference between the vacuum energy level and the conduction energy level of the XC component (X is the code name of the 31-37 component), which also represents the electron affinity of the component. ); E XV represents the energy level difference between the vacuum energy level and the valence band energy level of the XV element (X is the code of the 31-37 element), which also represents the ionization potential of the element.
如图所示,电子亲和力EXC愈大且两元件间的能阶差愈小,愈容易让电子注入,所以当本装置外加一偏压时,电子将由阴极37经过电子传递层35至空穴阻隔层34与发光层33,且因为发光层的传导能阶E33C至空穴传递层32的传导能阶E32C较前者E34C至E33C大很多,所以电子要跃过发光层33至空穴传递层32的机率相对较小,因此注入的电子将大部分留置于空穴阻隔层34与发光层33。As shown in the figure, the greater the electron affinity E XC and the smaller the energy gap between the two elements, the easier it is for electrons to be injected. Therefore, when the device is biased, electrons will pass through the
另一方面,由透明导电基板31的阳极注入空穴传递层32的空穴将由于价带能阶EM31、E32V、E33V依序降低,而将由空穴传递层32很快的进入发光层33,又因为发光层33的价带能阶E33V至空穴阻隔层34的价带能阶E34V的能阶差极大,所以空穴要跃过空穴阻隔层34至电子传递层35的机率相对较小,因此注入的空穴将大部分留置于空穴阻隔层34与发光层33的接口,使此两发光层同时参与发光。在不同的操作电压下,因为有此能阶差的结构设计,使得电子与空穴的再接合区不会改变,还是停留在两个发光层的接口。On the other hand, the holes injected into the
通过该两具有发光功能的该发光层33与空穴阻隔层34有能阶差设计,使本发明的装置在发出色光时其光波长对应发光强度对照将如图6所示,为一色光的波长450~630nm时,其强度一致的全波长白光发光装置,且该450~630nm波长内的光强度都维持在0.8以上,这样三原色(450~630nm波长内的光)将是一个各色光强度均匀的全波长白光有机电致发光装置,又如图7所示,本实施例在电压10、11、12、13及14V所发出的白光在色度坐标图(CIE)的坐标示意图可知本实施例是相当好的白光,且在操作实用区色度坐标图(CIE)的坐标不随电压的变化而有大幅变化,所以本发明的全波长白光有机电致发光装置,很适合搭配彩色滤光片制作全彩显示器。Through the two light-emitting
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本发明的权利要求范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
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