BACKGROUND OF THE INVENTION
The present invention relates to a naphthoquinone
derivative having excellent electric charge transferring
capability, and an electrophotosensitive material containing
this naphthoquinone derivative, which is used in image forming
apparatuses such as electrostatic copying machines, facsimile
machines, laser beam printers and the like.
In the above image forming apparatuses, various
photoconductors having a sensitivity at the wavelength range
of a light source used in said apparatuses have recently been
used. One type is an inorganic photoconductor using an
inorganic material such as selenium in a photosensitive layer
and another type is an organic photoconductor (OPC) using an
organic material in a photosensitive layer. The organic
photoconductor has widely been studied because of easy
production in comparison with the inorganic photoconductor,
various selective photosensitive materials (e.g. electric
charge transferring material, electric charge generating
material, binding resin, etc.) and high functional design
freedom.
Examples of the organic photoconductor include a
multi-layer type photoconductor comprising an electric charge
generating layer containing an electric charge generating
material and an electric charge transferring layer containing
an electric charge transferring material, which are mutually
laminated, and a single-layer type photoconductor wherein an
electric charge generating material and an electric charge
transferring material are dispersed in a single photosensitive
layer. Among them, the photoconductor put into practical use
is generally a multi-layer type, and a multi-layer type
photoconductor provided with an electric charge transferring
layer having a film thickness larger than that of an electric
charge generating layer as an outer-most layer is more general
in view of mechanical strength.
Electric charge transferring materials having high
carrier mobility are used in these photoconductors. However,
the majority of electric charge transferring materials having
high carrier mobility show hole transferring properties.
Therefore, the multi-layer type photoconductor provided with
the electric charge transferring layer at the outermost layer
becomes a negative charging type.
However, since the negative charging type organic
photoconductor must be charged by negative-polarity corona
discharge which causes generation of a large amount of ozone,
problems arise, such as the effect of ozone on the
environment, deterioration of the photoconductor, etc.
Therefore, in order to solve these problems,
the use of an electron transferring material as the electric
charge transferring material has been studied. In Japanese Laid-Open
Patent Publication No. 206349/1989, it is suggested that a
compound having a diphenoquinone structure or a benzoquinone
structure is used as the electron transferring material. In
Japanese Laid-Open Patent Publication No.110227/1994, it is
suggested that a naphthoquinone derivative represented by the
general formula (ET13):
(wherein R
e22 represents a halogen atom, an alkyl group which
have a substituent, a phenyl group which may have a
substituent, an alkoxycarbonyl group, a N-alkylcarbamoyl
group, a cyano group or a nitro group; and µ represents any
one of integers 0 to 3; provided that each R
e22 may be
different when µ is 2 or more) is used as an electron
transferring material.
However, since it is difficult to match
conventional electron transferring materials such as a
compound having the above diphenoquinone structure or
benzoquinone derivative, a naphthoquinone derivative represented
by the above general formula (ET13), etc. and the electric
charge generating material, the injection of electrons from
the electric charge generating material into the electron
transferring material is insufficient. Furthermore, since the
electron transferring material has poor compatibility with a
binding resin and is not uniformly dispersed in the
photosensitive layer, the hopping distance of electrons becomes
longer and electron movement at low electric field hardly
arises.
Accordingly, a photoconductor containing a
conventional electron transferring material has problems such
as high residual potential and insufficient sensitivity, as is
apparent from an electric characteristics test described in
the following Examples.
The single-layer type photoconductor has an
advantage that one photoconductor can be used in both positive
charging and negative charging types by using the electron
transferring material in combination with the hole
transferring material. However, when using the above
diphenoquinone derivative or naphthoquinone derivative (ET13)
as the electron transferring material, there arises a problem
that a charge-transfer complex is formed by the interaction
with the hole transferring material, thereby inhibiting the
transferring of electrons and holes.
SUMMARY OF THE INVENTION
The present invention seeks to solve the above
technical problems and to provide a novel compound which is
suitable as an electron transferring material in an
electrophotosensitive material.
The present invention also seeks to provide an
electrophotosensitive material whose sensitivity is improved
in comparison with a conventional one. .
The present inventors have studied intensively in
order to solve the above problems. As a result, the present
inventors have found that a naphthoquinone derivative
represented by the general formula (1):
(wherein X represents a sulfur atom or an oxygen atom; and Ar
1
and Ar
2 are the same or different and represent an alkyl
group, or a substituted or unsubstituted phenyl group has an
electron transferring capability higher than that of a
conventional electron transferring material, such as a compound
having a diphenoquinone structure or benzoquinone structure, a
naphthoquinone derivative represented by the above general
formula (ET13), etc., and is superior in compatibility with a
binding resin. Thus, according to the present invention, there is
provided a napthoquinone derivative represented by the general
formula (1).
The naphthoquinone derivative (1) is superior in
electron acceptance properties because the sulfur atom or
oxygen atom is substituted on the naphthoquinone ring, and is
also superior in compatibility with a binding resin because of
an action of an alkyl group or phenyl group substituted on the
above sulfur atom or oxygen atom and, therefore, the
naphthoquinone derivative is uniformly dispersed in the
photosensitive layer. Since the naphthoquinone derivative is
superior in matching with the electric charge generating
material, the injection of electrons from the electric charge
generating material is smoothly performed. Accordingly, the
naphthoquinone (1) shows excellent electric charge
transferring properties even at low electric field, and can be
suitably used as the electron transferring material in the
electrophotosensitive material.
Furthermore, since the above naphthoquinone
derivative (1) does not form a charge-transfer complex,
together with the hole transferring material, it can be
suitably used in the single-layer type photosensitive layer
using the electron transferring material in combination with
the hole transferring material.
On the other hand, the electrophotosensitive
material of the present invention is characterized by
comprising a conductive substrate and a photosensitive layer
provided on the conductive substrate, the photosensitive layer
comprising the naphthoquinone derivative represented by
the above general formula (1).
Such an electrophotosensitive material is superior
in electron transferring properties at low electric fields
because the naphthoquinone derivative (1) has excellent
characteristics in the photosensitive layer,as described
above. Furthermore, since the probability of recombination
between electrons and holes in the photosensitive layer is
low, an apparent electric charge generation efficiency
approaches a practical value of the electric charge
generation efficiency. As a result, the electrophotosensitive
material of the present invention has a residual potential
lower than that of an electrophotosensitive material
containing a conventional electron transferring material, and
has high sensitivity. Furthermore, stability and
durability are improved when performing repeated
exposures.
Since the above naphthoquinone derivative (1) does
not form a charge-transfer complex, together with the hole
transferring material, as described above, a photosensitive
material having higher sensitivity can be obtained by using
an electron transferring material and a hole transferring
material in the same photosensitive layer in a single-layer
type photosensitive layer.
Furthermore, when the photosensitive layer contains
a compound having a redox potential of -0.8 to -1.4 V as the
other electron transferring material, together with the
naphthoquinone derivative (1) (electron transferring
material), the sensitivity of the photosensitive material is
further improved. This reason is believed to be as follows.
Since the other electron transferring material has the
function of drawing electrons from the electric charge
generating material to transmit them to the naphthoquinone
derivative (1) as the main electron transferring material, the
injection of electrons from the electric charge generating
material into the naphthoquinone derivative (1) becomes
smoother.
Particularly considering the combination with the
naphthoquinone derivative (1) as a main electron transferring
material, the other electron transferring material is
preferably a diphenoquinone derivative represented by the
general formula (3):
wherein R
A, R
B, R
C and R
D are the same or different and
represent a hydrogen atom, an alkyl group, an aryl group, an
aralkyl group, a cycloalkyl group, an alkoxy group, or a
substituted or unsubstituted amino group, or a benzoquinone
derivative represented by the general formula (4):
wherein R
E, R
F, R
G and R
H are the same or different and
represent a hydrogen atom, an alkyl group, an aryl group, an
aralkyl group, a cycloalkyl group, an alkoxy group,
or a substituted or unsubstituted amino group.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a graph illustrating a relation between a
tractive voltage (V) and the current (µA) for obtaining a
redox potential.
Fig. 2 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (11-1).
Fig. 3 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (11-2).
Fig. 4 is a graph illustrating an infrared
absorption spectrum of the naphthoquinone derivative (11-3).
Fig. 5 is a graph illustrating an infrared
absorption spectrum of the naphthoquinone derivative (11-4).
Fig. 6 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-1).
Fig. 7 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-2).
Fig. 8 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-3).
Fig. 9 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-4).
Fig. 10 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-5).
Fig. 11 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-6).
Fig. 12 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-7).
Fig. 13 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-8).
Fig. 14 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-9).
Fig. 15 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-10).
Fig. 16 is a graph illustrating a 1H-NMR spectrum of
the naphthoquinone derivative (12-11).
DETAILED DESCRIPTION OF THE INVENTION
First, the naphthoquinone derivative (1) of the
present invention will be described in detail.
The naphthoquinone derivative (1) of the present
invention is, more specifically, represented by the general
formulas (11) and (12):
wherein Ar
1 and Ar
2 are as defined above.
In the above general formula (1), examples of the
alkyl group corresponding to the substitiuents Ar1 and Ar2
include groups having 1 to 6 carbon atoms, such as methyl,
ethyl, n-propyl, isopropyl, n-butyl, isobutyl, s-butyl, t-butyl,
n-pentyl, n-hexyl and the like.
In the above general formula (1), examples of the
phenyl group which may have a substituent, corresponding to
the substitiuents Ar
1 and Ar
2, include phenyl groups
represented by the group (2):
wherein R
1 represents an alkyl group, a halogenated alkyl
group, an aryl group, an aralkyl group, an alkoxy group, an
aryloxy group, an aralkyloxy group, an acyl group, an
alkoxycarbonyl group, an aryloxycarbonyl group, an
aralkyloxycarbonyl group or a nitro group; and n represents
any one of integers 0 to 3.
Among the groups corresponding to the above group
R1, examples of the alkyl group include the same alkyl groups
as described above. Examples of the halogenated alkyl group
include groups wherein a halogen atom such as fluorine,
chlorine, bromine, iodine, etc. is substituted on any position
of the above alkyl group. Examples of the aryl group include
groups such as phenyl, tolyl, xylyl, naphthyl, anthryl,
phenanthryl, fluorenyl, biphenylyl, o-terphenyl and the like.
Examples of the aralkyl group include groups such as benzyl,
benzyhydryl, trityl, phenethyl and the like. Examples of the
alkoxy group include groups having 1 to 6 carbon atoms, such
as methoxy, ethoxy, n-propoxy, isopropoxy, t-butoxy, npentyloxy,
n-hexyloxy and the like. Examples of the aryloxy
group include groups such as phenoxy and the like. Examples
of the aralkyloxy group include groups such as benzyloxy and
the like. Examples of the acyl group include groups having 1
to 6 carbon atoms (alkanoyl group), such as acetyl, propionyl,
butyryl, isobutyryl, valeryl, pivaloyl, hexanoyl, etc. and
groups such as benzoyl, naphthoyl, toluoyl, benzylcarbonyl,
etc. Examples of the alkoxycarbonyl include groups such as
methoxycarbonyl and the like. Examples of the aryloxycarbonyl
group include groups such as phenoxycarbonyl and the like.
Examples of the aralkyloxycarbonyl group include groups such
as benzyloxycarbonyl and the like. Examples of the alkoxy
portion in the above alkoxycarbonyl group include the same
groups as those for alkoxy group. Examples of the aryl
portion in the above aryloxy group and aryloxycarbonyl group
include the same groups as those for aryl group. Examples of
the aralkyl portion in the above aralkyloxy group and
aralkyloxycarbonyl group include the same groups as those for
aralkyl group.
In the above formula (2), n represents an integer of
O to 3, preferably 0 to 2.
The naphthoquinone derivative represented by the
above general formula (12) is preferably a phenyl group which
may have a substituent, wherein the group Ar
1 and Ar
2 are
represented by the above formula (2), as represented by the
following general formula (12'):
wherein R
1 and n are as defined above.
Among the naphthoquinone derivative (1) of the
present invention, specific examples of the naphthoquinone
derivative represented by the general formula (11) include
compounds represented by the formulas (11-1) to (11-8).
On the other hand, specific examples of the
naphthoquinone derivative represented by the general formula
(12) include compound represented by the formulas (12-1) to
(12-15).
One embodiment of the method for synthesis of the
naphthoquinone derivative represented by the general formula
(11) is shown in the reaction scheme (I).
wherein Ar
1 and Ar
2 are as defined above.
That is, the naphthoquinone derivative (11) is
synthesized by adding a disulfide derivative (6) in a solvent
such as tetrahydrofuran (THF), dimethylformamide (DMF), etc.,
stirring the solution in the presence of a phosphine (e.g.
tri-n-butylphosphine, etc.) and an alkali (e.g. sodium
hydroxide, etc.) and adding 2,3-dichloro-1,4-naphthoquinone
(5), followed by stirring at the temperature of about room
temperature for about 3 to 6 hours.
On the other hand, as one embodiment of the method
for synthesis of the naphthoquinone derivative represented by
the general formula (12), a method for synthesis of the
naphthoquinone derivative represented by the general formula
(12') is shown in the reaction scheme (II).
wherein R
1 and n are as defined above.
That is, the naphthoquinone derivative (12') is
synthesized by adding a compound represented by the general
formula (2a) and potassium carbonate, sodium hydroxide, sodium
hydride, etc. in a solvent such as DMF, THF, etc., stirring
the solution at 40 to 50°C and adding 2,3-dichloro-1,4naphthoquinone
(5), followed by stirring at the temperature of
about room temperature for about 1 to 2 hours.
In case of synthesizing the naphthoquinone
derivative represented by the general formula (12), a compound
represented by the formula (2b) or (2c):
HO-Ar1
HO-Ar2
wherein Ar1 and Ar2 are as defined above, may be used in place
of the above compound (2a).
The electrophotosensitive material of the present
invention will be described hereinafter.
The electrophotosensitive material of the present
invention is that obtained by providing a photosensitive layer
containing the naphthoquinone derivative represented by the
above general formula (1) as an electron transferring material
on a conductive substrate.
The electrophotosensitive material of the present
invention can be applied to both single-layer type and multilayer
type, but the effect of use of the naphthoquinone
derivative (1) of the present invention is remarkably
apparent in the single-layer type.
The single-layer type electrophotosensitive material
may be obtained by providing a single photosensitive layer
containing at least a naphthoquinone derivative (1) as an
electron transferring material, an electric charge generating
material and a binding resin, on a conductive substrate. This
single-layer type photosensitive material can be applied to
both positive charging type and negative charging type in its
single layer construction, but is preferably used as the
positive charging type which requires no negative polarity
corona discharge. This single-layer type photosensitive
material has the following advantages. The
productivity is excellent because the layer construction is
simple and film defects of the photosensitive layer can be
prevented and, furthermore, the optical characteristics can be
improved because of small interface between layers.
Since the single-layer type photosensitive material
using the above naphthoquinone derivative (1) as the electron
transferring material in combination with the hole
transferring material having excellent hole transferring
properties does not cause an interaction between the
naphthoquinone derivative (1) and hole transferring material,
the transferring of electrons and holes can be efficiently
performed even if both transferring materials are contained in
the same photosensitive layer in high concentration.
Consequently, the photosensitive material having high
sensitivity can be obtained.
On the other hand, the multi-layer type
electrophotosensitive material may be obtained by laminating
an electric charge generating layer containing an electric
charge generating material and an electric charge transferring
layer containing an electric charge transferring material on a
conductive substrate in this sequence, or in the reverse
sequence. Incidentally, the film thickness of the electric
charge generating layer is preferably smaller than that of the electric
charge transferring material. Therefore, in order to protect
the electric charge generating layer, it is preferred that
the electric charge generating layer is formed on the
conductive substrate and then the electric charge transferring
layer is formed thereon.
The charging type (negative or positive type) of the
multi-layer type photosensitive material is selected by the
sequence of formation of the above electric charge
generating layer and electric charge transferring layer and by
the kind of electron transferring material used in the
electric charge transferring material. For example, when an
electron transferring material such as naphthoquinone
derivative (1) is used as the electric charge transferring
material in the electric charge transferring layer, in the
layer construction where the electric charge generating
layer is formed on the conductive substrate and the electric
charge transferring layer is formed thereon, a positive
charging type photosensitive material is obtained. In this
case, a hole transferring material may be contained in the
electric charge generating layer. In the above layer
construction, when the hole transferring material is used as
the electric charge transferring material in the electric
charge transferring layer, a negative charging type
photosensitive material is obtained. In this case, an
electron transferring material may be contained in the
electric charge generating layer.
In the photosensitive material of the present
invention, the other electron transferring material may be
contained in the photosensitive layer, together with the
naphthoquinone derivative (electron transferring material)
represented by the above general formula (1).
When the redox potential of the above other electron
transferring material is from -0.8 to -1.4 V, it may have the
effect that the residual potential is largely
lowered and the sensitivity of the photosensitive material is
more improved.
Regarding the other electron transferring material
whose redox potential is within the above range, since the
energy level of the LUMO (Lowest Unoccupied Molecular Orbital)
is lower than that of the electric charge generating material,
electrons are efficiently drawn from the electric charge
generating material when an ion couple of electrons (-)
and holes (+) is formed using the electric charge
generating material by light irradiation (that is, it acts as
an electron acceptive material). Therefore, the probability
of disappearance of the ion couple due to recombination of
electrons and holes is reduced and the charge generation
efficiency is improved. The above other electron transferring
material also has a function of efficiently transferring
electrons drawn from the electric charge generating material
to the naphthoquinone derivative (1) as main electron
transferring material. Therefore, in the system using the
naphthoquinone derivative (1) in combination with the above
other electron transferring material, the injection and
transferring of electrons from the electric charge generating
material are smoothly performed and the sensitivity of the
photosensitive material is further improved.
When the redox potential of the other electron
transferring material is greater than -0.8 V, there is a
possibility that carrier trapping is caused by falling
electrons transferring with repeating trapping-detrapping into
the level where detrapping can not be effected. This carrier
trapping prevents transferring of electrons and can cause a
decrease in sensitivity of the photosensitive material. On
the contrary, when the redox potential of the electron
transferring material is smaller than -1.4 V, the energy level
of LUMO becomes higher than that of the electric charge
generating material, and electrons are not transferred to the
other electron transferring material when the above ion
couple is formed. As a result, there is fear that the charge
generation efficiency is not improved. Considering the
sensitivity of the photosensitive material, the redox
potential of the other electron transferring material is
preferably within the above range, more preferably from -0.85 to
-1.00 V.
As shown in Fig. 1, E1 and E2 shown in the same
figure were determined from a relation between a tractive
voltage (V) and a current (µA), and then the redox potential
was calculated by using the following calculation formula:
Redox potential (V) = (E1 + E2)/2
The above tractive voltage (V) and current (µA) were
measured by means of a three-electrode system cyclic
voltametry using a measuring solution prepared from the
following materials.
- Electrode:
- work electrode (glassy carbon electrode),
counter electrode (platinum electrode)
- Reference electrode:
- silver nitrate electrode
(0.1 mol/l AgNO3-acetonitrile solution)
Measuring solution:
- Electrolyte:
- tetra-n-butylammonium perchlorate
(0.1 mols)
- Measuring substance:
- electron transferring material
(0.001 mols)
- Solvent:
- CH2Cl2 (1 liter)
Such an other electron transferring material may be
any compound whose redox potential is within the range from
-0.8 to -1.4 V, and is not specifically limited. Examples
thereof include compounds having electron acceptance
properties, such as diphenoquinone derivative represented by
the above general formula (3), benzoquinone derivative
represented by the above general formula (4), anthraquinone
derivative, malononitrile derivative, thiopyran derivative,
trinitrothioxanthone derivative, fluorenone derivative (e.g.
3,4,5,7-tetranitro-9-fluorenone, etc.), dinitroanthracene
derivative, dinitroacridine derivative, nitroanthraquinone
derivative, dinitroanthraquinone derivative and the like.
Considering the combination with the naphthoquinone
derivative (1) of the present invention, among the above
exemplified other electron transferring materials, the
diphenoquinone compound represented by the general formula (3)
and benzoquinone compound represented by the general formula
(4) are preferably used.
Examples of the alkyl group, aryl group and aralkyl
group corresponding to the groups RA to RH in the above
general formulas (3) and (4) include the same groups as those
described above. Examples of the cycloalkyl group include
groups having 3 to 8 carbon atoms, such as cyclopropyl,
cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl
and the like. Examples of the amino group which may have a
substituent include monomethylamino, dimethylamino,
monoethylamino, diethylamino, etc., in addition to amino.
Among the groups RA to RD in the general formula (3) and
groups RE to RH in the general formula (4), two or more of
them are preferably the same groups, but are not limited
thereto.
Specific examples of the diphenoquinone derivative
(3) include 3,5-dimethyl-3',5'-di(t-butyl)-4,4'-diphenoquinone
(redox potential: -0.86 V) represented by the following
formula (3-1), 3,3',5,5'-tetrakis(t-butyl)-4,4'-diphenoquinone
(redox potential: -0.94 V) represented by the following
formula (3-2), 3,3'-dimethyl-5,5-di(t-butyl)-4,4'diphenoquinone,
3,5'-dimethyl-3',5-di(t-butyl)-4,4'diphenoquinone
and the like.
Specific examples of the benzoquinone derivative (4)
include p-benzoquinone (redox potential: -0.81 V) represented
by the formula (4-1), 2,6-di(t-butyl)-p-benzoquinone (redox
potential: -1.31 V) represented by the formula (4-2) and the
like.
In the present invention, other electron
transferring materials, which have hitherto been known, may be
contained in the photosensitive layer, in addition to the
above electron transferring material. Examples thereof
include compounds represented by the following general
formulas (ET1) to (ET16):
wherein R
e1, R
e2, R
e3, R
e4 and R
e5 are the same or different
and represent a hydrogen atom, an alkyl group which may have a
substituent, an alkoxy group which may have a substituent, an
aryl group which may have a substituent, an aralkyl group
which may have a substitient, a phenoxy group which may have a
substituent, or a halogen atom;
wherein R
e6 represents an alkyl group; R
e7 represents an alkyl
group which may have a substituent, an alkoxy group which may
have a substituent, an aryl group which may have a
substituent, an aralkyl group which may have a substitient, a
halogen atom or a halogenated alkyl group; and γ represents
any one of integers 0 to 5; provided that each R
e7 may be
different when γ is 2 or more;
wherein R
e8 and R
e9 may be the same or different and represent
an alkyl group: δ represents an integer of 1 to 4; and ε
represents an integer of 0 to 4; provided that each R
e8 and
R
e9 may be different when δ and ε are 2 or more;
wherein R
e10 represents an alkyl group, an aryl group, an
aralkyl group, an alkoxy group, a halogenated alkyl group or a
halogen atom; ζ represents any one of integers 0 to 4; and η
represents any one of integers 0 to 5; provided that each R
e10
may be different when η is 2 or more;
wherein R
e11 represents an alkyl group; and σ represents any
one of integers 1 to 4; provided that each R
e11 may be
different when σ is 2 or more;
wherein R
e12 and R
e13 are the same or different and represent
a hydrogen atom, a halogen atom, an alkyl group, an aryl
group, an aralkyloxycarbonyl group, an alkoxy group, a
hydroxyl group, a nitro group or a cyano group; and X
represents an oxygen atom, a =N-CN group or a =C(CN)
2 group;
wherein R
e14 represents a hydrogen atom, a halogen atom, an
alkyl group, or a phenyl group which may have a substituent;
R
e15 represents a halogen atom, an alkyl group which may have
a substituent, a phenyl group which may have a substituent, an
alkoxycarbonyl group, a N-alkylcarbamoyl group, a cyano group
or a nitro group; and λ represents any one of integers 0 to
3; provided that each R
e15 may be different when λ is 2 or
more;
wherein represents an integer of 1 to 2;
wherein R
e16 and R
e17 are the same or different and represent
a halogen atom, an alkyl group which may have a substituent, a
cyano group, a nitro group or an alkoxycarbonyl group; and ν
and ξ respectively represent any one of integers 0 to 3;
provided each R
e16 and R
e17 may be different when either of ν
or ξ is 2 or more;
wherein R
e18 and R
e19 are the same or different and represent
a phenyl group, a polycyclic aromatic group or a heterocyclic
group, and these groups may respectively have a substituent;
wherein R
e20 represents an amino group, a dialkylamino group,
an alkoxy group, an alkyl group or a phenyl group; and π
represents an integer of 1 or 2; provided that each R
e2 may be
different when π is 2;
wherein R
e21 represents a hydrogen atom, an alkyl group, an
aryl group, an alkoxy group or an aralkyl group;
wherein R
e22 represents a halogen atom, an alkyl group which
may have a substituent, a phenyl group which may have a
substituent, an alkoxycarbonyl group, a N-alkylcarbamoyl
group, a cyano group or a nitro group; and µ represents any
one of integers 0 to 3; provided that each R
e22 may be
different when µ is 2 or more;
wherein R
e23 represents an alkyl group which may have a
substituent, or an aryl group which may have a substituent;
and R
e24 represents an alkyl group which may have a
substituent, an aryl group which may have a substituent, or a
group: -O-R
e24a (R
e24a represents an alkyl group which may
have a substituent, or an aryl group which may have a
substituent);
wherein R
e25, R
e26, R
e27, R
e28, R
e29, R
e30 and R
e31 are the
same or different and represent an alkyl group, aryl group,
aralkyl group, alkoxy group, a halogen atom or a halogenated
alkyl group; and χ and are the same or different and
represent any one of integer 0 to 4; and
wherein R
e32 and R
e33 are the same or different and represent
an alkyl group, an aryl group, an alkoxy group, a halogen atom
or a halogenated alkyl group; τ and are the same or
different and represent any one of integers 0 to 4.
In the above electron transferring materials,
examples of the alkyl group, alkoxy group, aryl group, aralkyl
group, halogen atom, halogenated alkyl group, cycloalkyl
group, alkoxycarbonyl group and aralkyloxycarbonyl group
include the same groups as those described above.
Examples of the heterocyclic group include thienyl,
furyl, pyrrolyl, pyrrolidinyl, oxazolyl, isooxazolyl,
thiazolyl, isothiazolyl, imidazolyl, 2H-imidazolyl, pyrazolyl,
triazolyl, tetrazolyl, pyranyl, pyridyl, piperidyl,
piperidino, 3-morpholinyl, morpholino, thiazolyl and the like.
In addition, it may be a heterocyclic group condensed with an
aromatic ring.
Examples of the polycyclic aromatic group include
naphthyl, penanthryl and anthryl and the like.
Examples of the N-alkylcarbamoyl group include those
of which alkyl portions are various alkyl groups described
above.
Examples of the dialkylamino group include those of
which alkyl portions are various alkyl groups described above.
Two alkyl groups substituted on the amino may be the same or
different.
Examples of the substituent, which may be
substituted on alkyl group and alkoxy group described above,
include halogen atom, amino group, hydroxyl group, optionally
esterified carboxyl group, cyano group, alkoxy group having 1
to 6 carbon atoms, alkenyl having 2 to 6 carbon atoms which
may have an aryl group, and the like. The substitution
position of the substituent is not specifically limited.
Examples of the substituent, which may be
substituted on aryl group, aralkyl group and phenyl group
described above, include halogen atom, amino group, hydroxyl
group, optionally esterified carboxyl group, cyano group,
alkyl group having 1 to 6 carbon atoms, alkoxy group having 1
to 6 carbon atoms, alkenyl having 2 to 6 carbon atoms which
may have an aryl group, and the like. The substitution
position of the substituent is not specifically limited.
Furthermore, there can be used electron transferring
materials, with the above-described electron transferring
materials (ET1) to (ET16), or in place of them, which have
hitherto been known, such as benzoquinone compound,
malononitrile, thiopyran compound, tetracyanoethylene, 2,4,8trinitrothioxanthone,
dinitrobenzene, dinitroanthracene,
dinitroacridine, nitroanthraquinone, dinitroanthraquinone,
succinic anhydride, maleic anhydride, dibromomaleic anhydride,
etc., in addition to those described above.
Examples of the electric charge generating material, hole
transferring material and binding resin, that may be used in the
electrophotosensitive material of the present invention,are as
follows.
Electric charge generating material
Examples of the electric charge generating material
include compounds represented by the following general
formulas (CG1) to (CG12):
wherein R
g1 and R
g2 are the same or different and represent a
substituted or non-substituted alkyl group having 18 or less
carbon atoms, a cycloalkyl group, an aryl group, an alkanoyl
group or an aralkyl group;
(CG4) Bisazo pigment
Cp1―N=N―Q―N=N―Cp2
wherein Cp
1 and Cp
2 are the same or different and represent a
coupler residue; and Q represents a group represented by the
following formulas (Q-1) to (Q-8):
(wherein R
g3 represents a hydrogen atom, an alkyl group, an
aryl group or a heterocyclic group, and the alkyl group, aryl
group or heterocyclic group may have a substituent; and ω
represents 0 or 1);
(wherein R
g4 and R
5g are the same or different and represents
a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a
halogen atom, an alkoxy group, an aryl group or an aralkyl
group);
(wherein R
g6 represents a hydrogen atom, an ethyl group, a
chloroethyl group or a hydroxyethyl group);
(wherein R
g7, R
g8 and R
g9 are the same or different and
represent a hydrogen atom, an alkyl group having 1 to 5 carbon
atoms, a halogen atom, an alkoxy group, an aryl group or an
aralkyl group);
wherein R
g10 and R
g11 are the same or different and represent
a hydrogen atom, an alkyl group, an alkoxy group or a halogen
atom; and R
g12 and R
g13 are the same or different and
represent a hydrogen atom, an alkyl group or an aryl group;
(wherein R
g14, R
g15, R
g16 and R
g17 are the same or different
and represent a hydrogen atom, an alkoxy group or a halogen
atom;
(wherein R
g18, R
g19, R
g20 and R
g21 are the same or different
and represent a hydrogen atom, an alkyl group, an alkoxy group
or a halogen atom; and M represents Ti or V;
wherein R
g22 and R
g23 are the same or different and represent
a hydrogen atom, an alkyl group, an alkoxy group or a halogen
atom;
wherein Cp
3, Cp
4 and Cp
5 are the same or different and
represent a coupler residue;
wherein R
g24 and R
g25 are the same or different and represent
a hydrogen atom, an alkyl group or an aryl group; and Z is an
oxygen atom or a sulfur atom;
wherein R
g26 and R
g27 are the same or different and represent
a hydrogen atom, an alkyl group or an aryl group; and
wherein R
g28 and R
g29 are the same or different and represent
a hydrogen atom, an alkyl group, an alkoxy group or a halogen
atom; and R
g30 and R
g31 are the same or different and
represent a hydrogen atom, an alkyl group or an aryl group.
In the above electron charge generating material,
examples of the alkyl group, alkoxy group, aryl group, aralkyl
group, alkanoyl group, cycloalkyl and heterocyclic group
include the same groups as those described above.
Examples of the alkyl group include substituted or
non-substituted alkyl groups having 18 or less carbon atoms,
such as octyl, nonyl, decyl, dodecyl, tridecyl, pentadecyl,
octadecyl, etc., in addition to the above alkyl groups having
1 to 6 carbon atoms.
Examples of the substituent which may be substituted
on the alkyl groups include halogen atom, amino group,
hydroxyl group, optionally esterified carboxyl group, cyano
group, alkoxy group having 1 to 6 carbon atoms, alkenyl group
having 2 to 6 carbon atoms which may have an aryl group, etc.
Examples of the substituent which may be substituted
on the aryl group include halogen atom, amino group, hydroxyl
group, optionally esterified carboxyl group, cyano group,
alkyl group having 1 to 6 carbon atoms, alkoxy group having 1
to 6 carbon atoms, alkenyl group having 2 to 6 carbon atoms
which may have an aryl group, etc.
Examples of the coupler residue represented by Cp
1,
Cp
2, Cp
3, Cp
4 and Cp
5 include the groups shown in the
following formulas (Cp-1) to (Cp-11).
In the respective formulas, Rg32 is a carbamoyl
group, a sulfamoyl group, an allophanoyl group, oxamoyl group,
anthranyloyl group, carbazoyl group, glycyl group, hydantoyl
group, phthalamoyl group or a succinamoyl group. These groups
may have substituents such as halogen atom, phenyl group which
may have a substituent, naphthyl group which may have a
substituent, nitro group, cyano group, alkyl group, alkenyl
group, carbonyl group, carboxyl group and the like.
Rg33 is an atomic group which is required to form an
aromatic ring, a polycyclic hydrocarbon or a heterocycle by
condensing with a benzene ring, and these rings may have the
same substituents as that described above.
Rg34 is an oxygen atom, a sulfur atom or an imino
group.
Rg35 is a divalent chain hydrocarbon or aromatic
hydrocarbon group, and these groups may have the same
substituents as that described above.
Rg36 is an alkyl group, an aralkyl group, an aryl
group or a heterocyclic group, and these groups may have the
same substituents as that described above.
Rg37 is an atomic group which is required to form a
heterocycle, together with a divalent chain hydrocarbon or
aromatic hydrocarbon group, or two nitrogen atoms in the above
formulas (Cp-1) to (Cp-2), and these rings may have the same
substituents as that described above.
Rg38 is a hydrogen atom, an alkyl group, an amino
group, a carbamoyl group, a sulfamoyl group, an allophanoyl
group, a carboxyl group, an alkoxycarbonyl group, an aryl
group or a cyano group, and the groups other than a hydrogen
atom may have the same substituents as that described above.
Rg39 is an alkyl group or an aryl group, and these
groups may have the same substituents as that described above.
Examples of the alkenyl group include alkenyl groups
having 2 to 6 carbon atoms, such as vinyl, allyl, 2-butenyl,
3-butenyl, 1-methylallyl, 2-pentenyl, 2-hexenyl and the like.
In the above Rg33, examples of the atomic group
which is required to form an aromatic ring by condensing with
a benzene ring include alkylene groups having 1 to 4 carbon
atoms, such as methylene, ethylene, trimethylene,
tetramethylene and the like.
Examples of the aromatic ring to be formed by
condensing the above Rg33 with a benzene ring include
naphthalene ring, anthracene ring, phenanthrene ring, pyrene
ring, chrysene ring, naphthacene ring and the like.
In the above Rg33, examples of the atomic group
which is required to form a polycyclic hydrocarbon by
condensing with a benzene ring include the above alkylene
groups having 1 to 4 carbon atoms, or carbazole ring,
benzocarbazole ring, dibenzofuran ring and the like.
In the above Rg33, examples of the atomic group
which is required to form a heterocycle by condensing with a
benzene ring include benzofuranyl, benzothiophenyl, indolyl,
1H-indolyl, benzoxazolyl, benzothiazolyl, 1H-indadolyl,
benzoimidazolyl, chromenyl, chromanyl, isochromanyl,
quinolinyl, isoquinolinyl, cinnolinyl, phthalazinyl,
quinazolinyl, quinoxalinyl, dibenzofranyl, carbazolyl,
xanthenyl, acridinyl, phenanthridinyl, phenazinyl,
phenoxazinyl, thianthrenyl and the like.
Examples of the aromatic heterocyclic group to be
formed by condensing the above Rg33 and the benzene ring
include thienyl, furyl, pyrrolyl, oxazolyl, isoxazolyl,
thiazolyl, isothiazolyl, imidazolyl, pyrazolyl, triazolyl,
tetrazolyl, pyridyl, thiazolyl and the like. In addition, it
may also be a heterocyclic group condensed with other aromatic
rings (e.g. benzofuranyl, benzoimidazolyl, benzoxazolyl,
benzothiazolyl, quinolyl, etc.).
In the above Rg35 and Rg37, examples of the divalent
chain hydrocarbon include ethylene, trimethylene,
tetramethylene and the like. Examples of the divalent
aromatic hydrocarbon include phenylene, naphthylene,
phenanthrylene and the like.
In the above Rg36, examples of the heterocyclic
group include pyridyl, pyrazyl, thienyl, pyranyl, indolyl and
the like.
In the above Rg37, examples of the atomic group
which is required to form a heterocycle, together with two
nitrogen atoms, include phenylene, naphthylene, ethylene,
trimethylene, tetramethylene and the like.
Examples of the aromatic heterocyclic group to be
formed by the above Rg37 and two nitrogen atoms include
benzoimidazole, benzo[f]benzoimidazole,
dibenzo[e,g]benzoimidazole, benzopyrimidine and the like.
These groups may respectively have the same group as that
described above.
In the above Rg38, examples of the alkoxycarbonyl
group include methoxycarbonyl, ethoxycarbonyl,
propoxycarbonyl, butoxycarbonyl and the like.
In the present invention, there can be used powders
of inorganic photoconductive materials such as selenium,
selenium-tellurium, selenium-arsenic, cadmium sulfide,
amorphous silicon, etc. and electric charge generating
materials, which have hitherto been known, such as pyrilium
salt, anthanthrone pigments, triphenylmethane pigments, threne
pigments, toluidine pigments, pyrazoline pigments,
quinacridone pigments, etc., in addition to the above electric
charge generating materials.
The above electric charge generating materials can
be used alone or in combination to present an
absorption wavelength within a desired range.
Among the above electric charge generating
materials, a photosensitive material having sensitivity at the
wavelength range of 700 nm or more is required in digital-optical
image forming apparatuses such as laser beam printers,
facsimile machines which use a light source of a semiconductor
laser, etc. Therefore, phthalocyanine pigments such as metal-free
phthalocyanine represented by the above general formula (CG1),
oxotitanyl phthalocyanine represented by the general formula
(CG2), etc. are preferably used. The crystal form of the
above phthalocyanine pigments is not specifically limited, and
various phthalocyanine pigments having different crystal form
can be used.
In analogue-optical image forming apparatuses such
as electrostatic copying machine using a white light source
such as halogen lamp, etc., a photosensitive material having
sensitivity at the visible range is required. Therefore, for
example, the perylene pigment represented by the above general
formula (CG3) and bisazo pigment represented by the general
formula (CG4) are suitably used.
Hole transferring material
Examples of the hole transferring material include
compounds represented by the following general formulas (HT1)
to (HT13):
wherein R
h1, R
h2, R
h3, R
h4, R
h5 and R
h6 are the same or
different and represent a halogen atom, an alkyl group which
may have a substituent, an alkoxy group which may have a
substituent, or an aryl group which may have a substituent; a
and b are the same or different and represent any one of
integers 0 to 4; and c, d, e and f are the same or different
and represent any one of integers 0 to 5; provided that each
R
h1, R
h2, R
h3, R
h4, R
h5 and R
h6 may be different when a, b, c,
d, e or f is 2 or more;
wherein R
h7, R
h8, R
h9, R
h10 and R
h11 are the same or different
and represent a halogen atom, an alkyl group which may have a
substituent, an alkoxy group which may have a substituent, or
an aryl group which may have a substituent; g, h, i and j are
the same or different and represent any one of integers 0 to
5; and k is any one of integers 0 to 4; provided that each
R
h7, R
h8, R
h9, R
h10 and R
h11 may be different when g, h, i, j
or k is 2 or more;
wherein R
h12, R
h13, R
h14 and R
h15 are the same or different
and represent a halogen atom, an alkyl group which may have a
substituent, an alkoxy group which may have a substituent, or
an aryl group which may have a substituent; R
h16 is a halogen
atom, a cyano group, a nitro group, an alkyl group which may
have a substituent, an alkoxy group which may have a
substituent, or an aryl group which may have a substituent; m,
n, o and p are the same or different and represent any one of
integers 0 to 5; and q is any one of integers 1 to 6; provided
that each R
h12, R
h13, R
h14, R
h15 and R
h16 may be different
when m, n, o, p or q is 2 or more;
wherein R
h17, R
h18, R
h19 and R
h20 are the same or different
and represent a halogen atom, an alkyl group which may have a
substituent, an alkoxy group which may have a substituent, or
an aryl group which may have a substituent; r, s, t and u are
the same or different and represent any one of integers 0 to
5; provided that each R
h17, R
h18, R
h19 and R
h20 may be
different when r, s, t or u is 2 or more;
wherein R
h21 and R
h22 are the same or different and represent
a hydrogen atom, a halogen atom, an alkyl group or an alkoxy
group; and R
h23, R
h24, R
h25 and R
h26 may be same or different
and represent a hydrogen atom, an alkyl group or an aryl
group;
wherein R
h27, R
h28 and R
h29 are the same or different and
represent a hydrogen atom, a halogen atom, an alkyl group or
an alkoxy group;
wherein R
h30, R
h31, R
h32 and R
h33 may be the same or different
and represent a hydrogen atom, a halogen atom, an alkyl group
or an alkoxy group;
wherein R
h34, R
h35, R
h36, R
h37 and R
h38 may be the same or
different and represent a hydrogen atom, a halogen atom, an
alkyl group or an alkoxy group;
wherein R
h39 represents a hydrogen atom or an alkyl group; and
R
h40, R
h41 and R
h42 may be the same or different and represent
a hydrogen atom, a halogen atom, an alkyl group or an alkoxy
group;
wherein R
h43, R
h44 and R
h45 may be the same or different and
represent a hydrogen atom, a halogen atom, an alkyl group or
an alkoxy group;
wherein R
h46 and R
h47 are the same or different and represent
a hydrogen atom, a halogen atom, an alkyl group which may have
a substituent, or an alkoxy group which may have a
substituent; and R
h48 and R
h49 are the same or different and
represent a hydrogen atom, an alkyl group which may have a
substituent, or an aryl group which may have a substituent;
wherein R
h50, R
h51, R
h52, R
h53, R
h54 and R
h55 are the same or
different and represent an alkyl group which may have a
substituent, an alkoxy group which may have a substituent, or
an aryl group which may have a substituent; a represents any
one of integers 1 to 10; v, w, x, y, z and β are the same or
different and represent any one of integers of 0 to 2;
provided that each R
h50, R
h51, R
h52, R
h53, R
h54 and R
h55 may
be different when either of v, w, x, y, z or β is 2; and
wherein R
h56, R
h57, R
h58 and R
h59 may be the same or different
and represent a hydrogen atom, a halogen atom, an alkyl group
or an alkoxy group; and Φ represent any one of groups (Φ-1),
(Φ-2) or (Φ-3) respectively represented by the formulas.
In the hole transferring material as described
above, examples of the alkyl group, alkoxy group, aryl group,
aralkyl group and halogen atoms include the same groups as
those described above.
Examples of the substituents which may be
substituted on the alkyl group and alkoxy group include
halogen atom, amino group, hydroxyl group, optionally
esterified carboxyl group, cyano group, alkoxy group having 1
to 6 carbon atoms, alkenyl group having 2 to 6 carbon atoms
which may have an aryl group, etc. In addition, the
substitution position of the substituent are not specifically
limited.
Examples of the substituents which may be
substituted on the aryl groups include halogen atom, amino
group, hydroxyl group, optionally esterified carboxyl group,
cyano group, alkyl group having 1 to 6 carbon atoms, alkoxy
group having 1 to 6 carbon atoms, alkenyl group having 2 to 6
carbon atoms which may have an aryl group, etc. In addition,
the substitution position of the substituent are not
specifically limited.
Furthermore, there can be used hole transferring
materials, with the above-described electron transferring
materials (HT1) to (HT13), or in place of them, which have
hitherto been known, that is, nitrogen-containing cyclic
compounds and condensed polycyclic compounds, e.g. oxadiazole
compounds such as 2,5-di(4-methylaminophenyl)-1,3,4oxadiazole,
etc.; styryl compounds such as 9-(4diethylaminostyryl)anthracene,
etc.; carbazole compounds such
as polyvinyl carbazole, etc.; organopolysilane compounds;
pyrazoline compounds such as 1-phenyl-3-(pdimethylaminophenyl)pyrazoline,
etc.; hydrazone compounds;
triphenylamine compounds; indole compounds; oxazole compounds;
isoxazole compounds; thiazole compounds; thiadiazole
compounds; imidazole compounds; pyrazole compounds; and
triazole compounds.
In the present invention, these hole transferring
materials may be used alone or in combination. When
using the hole transferring material having film forming
properties, such as poly(vinylcarbazole), etc., a binding
resin is not required necessarily.
Binding resin
As the binding resin for dispersing the above
respective components, there can be used various resins which
have hitherto been used in the photosensitive layer, and
examples thereof include thermoplastic resins such as styrenebutadiene
copolymer, styrene-acrylonitrile copolymer, styrenemaleic
acid copolymer, acrylic copolymer, styrene-acrylic acid
copolymer, polyethylene, ethylene-vinyl acetate copolymer,
chlorinated polyethylene, polyvinyl chloride, polypropylene,
ionomer, vinyl chloride-vinyl acetate copolymer, polyester,
alkyd resin, polyamide, polyurethane, polycarbonate,
polyarylate, polysulfon, diaryl phthalate resin, ketone resin,
polyvinyl butyral resin, polyether resin, polyester resin,
etc.; crosslinking thermosetting resins such as silicone
resin, epoxy resin, phenol resin, urea resin, melamine resin,
etc.; and photosetting resins such as epoxy acrylate, urethane
acrylate, etc.
In addition, various additives which have hitherto
been known, such as deterioration inhibitors (e.g.
antioxidants, radical scavengers, singlet quenchers,
ultraviolet absorbers, etc.), softeners, plasticizers, surface
modifiers, bulking agents, thickening agents, dispersion
stabilizers, wax, acceptors, donors, etc. can be formulated in
the photosensitive layer without injury to the
electrophotographic characteristics. In order to improve the
sensitivity of the photosensitive layer, known sensitizers
such as terphenyl, halonaphthoquinones, acenaphthylene, etc.
may be used in combination with the electric charge generating
material.
A method of producing the electrophotosensitive
material of the present invention will be described
hereinafter.
A single-layer type electrophotosensitive material,
an electric charge generating material, a hole transferring
material, a binding resin and an electron transferring
material may be dissolved or dispersed in a suitable solvent,
and the resulting coating solution may be applied to a conductive
substrate using means such as application, followed by drying.
In the single-layer type photosensitive material,
the electric charge generating material may be formulated in the
amount of 0.1 to 50 parts by weight, preferably 0.5 to 30
parts by weight, based on 100 parts by weight of the binding
resin. The electron transferring material may be formulated in
the amount of 5 to 100 parts by weight, preferably 10 to 80
parts by weight, based on 100 parts by weight of the binding
resin. In addition, the hole transferring material may be
formulated in the amount of 5 to 500 parts by weight,
preferably 25 to 200 parts by weight, based on 100 parts by
weight of the binding resin. In a case that the electron
transferring material is used with the hole transferring
material, it is suitable that the total amount of the hole
transferring material and electron transferring material is 10
to 500 parts by weight, preferably 30 to 200 parts by weight,
based on 100 parts by weight of the binding resin. When the other
electron transferring material which has a predetermined redox
potential is used, the amount of the other electron transferring
material may be 0.1 to 40 parts by weight, preferably
0.5 to 20 parts by weight, based on 100 parts by weight of the
binding resin.
The thickness of the single-layer type
photosensitive material may be 5 to 100 µm, preferably 10 to
50 µm.
For multi-layer type electrophotosensitive material,
an electric charge generating layer containing an electric
charge generating material may be formed on a conductive
substrate using means such as deposition, application, etc.,
and then a coating solution containing an electron
transferring material and a binding resin may be applied to
the electric charge generating layer using means such as
application, followed by drying, to form an electric charge
transferring layer.
In the multi-layer photosensitive material, the
electric charge generating material and binding resin which
constitute the electric charge generating layer may be used in
various proportions. It is suitable that the electric charge
generating material is formulated in the amount of 5 to 1,000
parts by weight, preferably 30 to 500 parts by weight, based
on 100 parts by weight of the binding resin. When a hole
transferring material is contained in the electric charge
generating layer, it is suitable that the hole trasferring
material is formulated in the amount of 10 to 500 parts by
weight, preferably 50 to 200 parts by weight, based on 100
parts by weight of the binding resin.
The electron transferring material and binding
resin, which constitute the electric charge transferring
layer, may be used in various proportions within such a range
as not to prevent the transfer of electrons and to prevent
crystallization. It is suitable that the electron
transferring material is used in the amount of 10 to 500 parts
by weight, preferably 25 to 100 parts by weight, based on 100
parts by weight of the binding resin,so as to easily transfer
electrons generated by light irradiation in the electric
charge generating layer. When the other electron transferring
material which has a predetermined redox potential is used,
the amount of the other electron transferring
material may be 0.1 to 40 parts by weight, preferably 0.5 to 20
parts by weight of the binding resin.
Regarding the thickness of the multi-layer type
photosensitive layer, the thickness of the electric charge
generating layer may be about 0.01 to 5 µm, preferably about 0.1
to 3 µm, and that of the electric charge transferring layer
may be 2 to 100 µm, preferably about 5 to 50 µm.
A barrier layer may be formed, in such a range as
not to injure the characteristics of the photosensitive
material, between the conductive substrate and photosensitive
layer in the single-layer type photosensitive material, or
between the conductive substrate and electric charge
generating layer or between the conductive substrate layer and
electric charge transferring layer in the multi-layer type
photosensitive material. Further, a protective layer may be
formed on the surface of the photosensitive layer.
As the conductive substrate to be used in the
electrophotosensitive material of the present invention,
various materials having conductivity can be used, and
examples thereof include single metals such as iron aluminum,
copper, tin, platinum, silver, vanadium, molybdenum, chromium,
cadmium, titanium, nickel, palladium, indium, stainless steel,
brass, etc.; plastic materials which are vapor-deposited or
laminated with the above metals; glass materials coated with
aluminum iodide, tin oxide, indium oxide, etc.
The conductive substrate may be made in the form of
a sheet or a drum for the construction of image forming
apparatuses. The substrate itself may have conductivity or
only the surface of the substrate may have conductivity. It
is preferred that the conductive substrate has sufficient
mechanical strength when used.
The photosensitive layer may be produced by applying a
dispersing (coating) solution, obtainable by dissolving or
dispersing a resin composition containing the above respective
components in a suitable solvent, on a conductive substrate,
followed by drying.
That is, the above electric charge generating
material, electric charge transferring material and binding
resin may be dispersed and mixed with a suitable solvent by a
known method, for example, using a roll mill, a ball mill, an
atriter, a paint shaker, a supersonic dispenser, etc. to
prepare a dispersion, which may be applied by a known means and
then allowed to dry.
As the solvent for preparing the dispersing
solution, there can be used various organic solvents, and
examples thereof include alcohols such as methanol, ethanol,
isopropanol, butanol, etc.; aliphatic hydrocarbons such as nhexane,
octane, cyclohexane, etc.; aromatic hydrocarbons such
as benzene, toluene, xylene, etc.; halogenated hydrocarbons
such as dichloromethane, dichloroethane, chloroform, carbon
tetrachloride, chlorobenzene, etc.; ethers such as dimethyl
ether, diethyl ether, tetrahydrofuran, ethylene glycol
dimethyl ether, diethylene glycol dimethyl ether, etc.;
ketones such as acetone, methyl ethyl ketone, cyclohexanone,
etc.; esters such as ethyl acetate, methyl acetate, etc.;
dimethylformaldehyde, dimethylformamide, dimethyl sulfoxide,
etc. These solvents may be used alone or in combination.
In order to improve the dispersibility of the electric
charge transferring material and electric charge generating
material, as well as the smoothness of the surface of the
photosensitive layer, there may be used surfactants, leveling
agents, etc.
EXAMPLES
The following Synthesis Examples, Examples and
Comparative Examples further illustrate the present invention
in detail.
Synthesis of naphthoquinone derivative
Synthesis Example 1
(Synthesis of naphthoquinone derivative (11-1))
After the atmosphere in a flask was replaced by
argon, THF 60 ml, diethyl disulfide 14.6 g (0.06 mol) and trin-butylphosphine
12.0 g (0.06 mol) were charged and the
mixture was stirred at room temperature for 5 minutes.
Furthermore, an aqueous 10% sodium hydroxide solution 40 ml
was added, followed by stirring at room temperature for 15
minutes to obtain a white suspension. Then, 2,3-dichloro-1,4naphthoquinone
6.81 g (0.03 mol) was dissolved in 90 ml of THF
and the solution was added dropwise in the above white
suspension, followed by stirring at room temperature for 4
hours. The reaction solution thus obtained was added to an
aqueous sodium hypochlorite. The reaction product was
extracted with chloroform, washed with water and then purified
by silica gel chromatography (developing solvent: mixed
solvent of chloroform:hexane = 1:1) and recrystallization to
obtain 6.5 g (yield 77.9%) of a naphthoquinone derivative
represented by the above formula (11-1).
- Melting point:
- 119-123°C
The 1H-NMR spectrum of the naphthoquinone derivative
(11-1) is shown in Fig. 2.
Synthesis Example 2
(Synthesis of naphthoquinone derivative (11-2))
According to the same manner as that described in
Synthesis Example 1 except for using diphenyl disulfide 11.2 g
(0.06 mol) in place of diethyl disulfide, the reaction was
performed to obtain 9.37 g (yield 83.5%) of a naphthoquinone
derivative represented by the above formula (11-2).
- Melting point:
- 152-155°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(11-2) is shown in Fig. 3.
Synthesis Example 3
(Synthesis of naphthoquinone derivative (11-3))
According to the same manner as that described in
Synthesis Example 1 except for using dimethyl disulfide 5.64 g
(0.06 mol) in place of diethyl disulfide, the reaction was
performed to obtain 5.93 g (yield 79.1%) of a naphthoquinone
derivative represented by the above formula (11-3).
- Melting point:
- 125-127°C.
The infrared absorption (IR) spectrum of the
naphthoquinone derivative (11-3) is shown in Fig. 4.
Synthesis Example 4
(Synthesis of naphthoquinone derivative (11-4))
According to the same manner as that described in
Synthesis Example 1 except for using di(p-tolyl) disulfide
14.6 g (0.06 mol) in place of diethyl disulfide, the reaction
was performed to obtain 12.0 g (yield 99.5%) of a
naphthoquinone derivative represented by the above formula
(11-4).
- Melting point:
- 147-149°C.
The infrared absorption (IR)spectrum of the
naphthoquinone derivative (11-4) is shown in Fig. 5.
Synthesis Example 5
(Synthesis of naphthoquinone derivative (12-1))
4-isopropylphenol 7.5 g (0.55 mol), DMF 70 ml and
potassium carbonate 7.6 g (0.055 mol) were charged in a flask
and the mixture was stirred with heating at 40 to 50°C. Then,
a solution prepared by dissolving 2,3-dichloro-1,4naphthoquinone
5 g (0.022 mol) in 30 ml of DMF was added,
followed by stirring at room temperature for 2 hours. The
reaction solution thus obtained was added to water and a crude
product was obtained by suction filtration. Furthermore, the
crude product was purified by silica gel column chromatography
(developing solvent: mixed solvent of chloroform:hexane=1:1)
to obtain 6.2 g (yield 64%) of a naphthoquinone derivative
represented by the above formulas (12-1).
- Melting point:
- 139-140°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-1) is shown in Fig. 6.
Synthesis Example 6
(Synthesis of naphthoquinone derivative (12-2))
According to the same manner as that described in
Synthesis Example 5 except for using phenol 5.2 g (0.055 mol)
in place of 4-isopropylphenol, the reaction was performed to
obtain 4.2 g (yield 56%) of a naphthoquinone derivative
represented by the above formula (12-2).
- Melting point:
- 204-205°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-2) is shown in Fig. 7.
Synthesis Example 7
(Synthesis of naphthoquinone derivative (12-3))
According to the same manner as that described in
Synthesis Example 5 except for using 4-benzylphenol 10.1 g
(0.055 mol) in place of 4-isopropylphenol, the reaction was
performed to obtain 9.1 g (yield 79%) of a naphthoquinone
derivative represented by the above formula (12-3).
- Melting point:
- 154-156°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-3) is shown in Fig. 8.
Synthesis Example 8
(Synthesis of naphthoquinone derivative (12-4))
According to the same manner as that described in
Synthesis Example 5 except for using 4-phenoxyphenol 10.2 g
(0.055 mol) in place of 4-isopropylphenol, the reaction was
performed to obtain 7.7 g (yield 66%) of a naphthoquinone
derivative represented by the above formula (12-4).
- Melting point:
- 167-169°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-4) is shown in Fig. 9.
Synthesis Example 9
(Synthesis of naphthoquinone derivative (12-5))
According to the same manner as that described in
Synthesis Example 5 except for using 4-trifluoromethylphenol
8.9 g (0.055 mol) in place of 4-isopropylphenol, the reaction
was performed to obtain 7.2 g (yield 69%) of a naphthoquinone
derivative represented by the above formula (12-5).
- Melting point:
- 199-201°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-5) is shown in Fig. 10.
Synthesis Example 10
(Synthesis of naphthoquinone derivative (12-6))
According to the same manner as that described in
Synthesis Example 5 except for using 3-isopropylphenol 7.5 g
(0.055 mol) in place of 4-isopropylphenol, the reaction was
performed to obtain 8.6 g (yield 92%) of a naphthoquinone
derivative represented by the above formula (12-6).
- Melting point:
- 99-100°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-6) is shown in Fig. 11.
Synthesis Example 11
(Synthesis of naphthoquinone derivative (12-7))
According to the same manner as that described in
Synthesis Example 5 except for using 2-isopropylphenol 7.5 g
(0.055 mol) in place of 4-isopropylphenol, the reaction was
performed to obtain 7.1 g (yield 76%) of a naphthoquinone
derivative represented by the above formula (12-7).
- Melting point:
- 100-102°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-7) is shown in Fig. 12.
Synthesis Example 12
(Synthesis of naphthoquinone derivative (12-8))
According to the same manner as that described in
Synthesis Example 5 except for using 2-trifluoromethylphenol
8.9 g (0.055 mol) in place of 4-isopropylphenol, the reaction
was performed to obtain 5.7 g (yield 54%) of a naphthoquinone
derivative represented by the above formula (12-8).
- Melting point:
- 192-194°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-8) is shown in Fig. 13.
Synthesis Example 13
(Synthesis of naphthoquinone derivative (12-9))
According to the same manner as that described in
Synthesis Example 5 except for using 3,4-dimethylphenol 6.7 g
(0.055 mol) in place of 4-isopropylphenol, the reaction was
performed to obtain 7.5 g (yield 86%) of a naphthoquinone
derivative represented by the above formula (12-9).
- Melting point:
- 149-151°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-9) is shown in Fig. 14.
Synthesis Example 14
(Synthesis of naphthoquinone derivative (12-10))
According to the same manner as that described in
Synthesis Example 5 except for using 3,5-dimethylphenol 6.7 g
(0.055 mol) in place of 4-isopropylphenol, the reaction was
performed to obtain 8.0 g (yield 91%) of a naphthoquinone
derivative represented by the above formula (12-10).
- Melting point:
- 176-178°C.
The 1-NMR spectrum of the naphthoquinone derivative
(12-10) is shown in Fig. 15.
Synthesis Example 15
(Synthesis of naphthoquinone derivative (12-11))
According to the same manner as that described in
Synthesis Example 5 except for using 4(benzyloxycarbonyl)phenol
12.6 g (0.055 mol) in place of 4isopropylphenol,
the reaction was performed to obtain 9.9 g
(yield 74%) of a naphthoquinone derivative represented by the
above formula (12-11).
- Melting point:
- 149-151°C.
The 1H-NMR spectrum of the naphthoquinone derivative
(12-11) is shown in Fig. 16.
Production of electrophotosensitive material
Example 1
A metal-free phthalocyanine pigment (CG1) was used
as the electric charge generating material, a benzidine
derivative represented by the formula (HT1-1):
was used as the hole transferring material, and a
naphthoquinone derivative represented by the above formula
(11-1) was used as the electron transferring material,
respectively.
5 Parts by weight of the above electric charge
generating material, 50 parts by weight of the above hole
transferring material, 30 parts by weight of the above
electron transferring material, 100 parts by weight of a
binding resin (polycarbonate) and 800 parts by weight of a
solvent (tetrahydrofuran) were mixed and dispersed in a ball
mill for 50 hours to prepare a coating solution for single-layer
type photosensitive layer. Then, this coating solution
was applied on a conductive substrate (aluminum tube) by a dip
coating method, followed by hot-air drying at 100 °C for 60
minutes to obtain a single-layer type electrophotosensitive
material (for digital light source) having a photosensitive
layer of 15 to 20 µm in film thickness.
Example 2
According to the same manner as that described in
Example 1 except for using a titanyl phthalocyanine pigment
(CG2) as the electric charge generating material, a single-layer
type photosensitive material (for digital light source)
was produced.
Example 3
A metal-free phthalocyanine pigment (CG1) was used
as the electric charge generating material and a
naphthoquinone derivative represented by the above formula
(11-1) was used as the electron transferring material,
respectively.
100 Parts by weight of the above electric charge
generating material, 100 parts by weight of a binding resin
(polyvinyl butyral) and 2,000 parts by weight of a solvent
(tetrahydrofuran) were mixed and dispersed in a ball mill for
50 hours to prepare a coating solution for electric charge
generating layer. Then, this coating solution was applied on
a conductive substrate (aluminum tube) by a dip coating
method, followed by hot-air drying at 100 °C for 60 minutes to
form an electric charge generating layer of 1 µm in film
thickness.
Then, 100 parts by weight of the above electron
transferring material, 100 parts by weight of a binding resin
(polycarbonate) and 800 parts by weight of a solvent (toluene)
were mixed and dispersed in a ball mill for 50 hours to
prepare a coating solution for electric charge transferring
layer. Then, this coating solution was applied on the above
electric charge generating layer by a dip coating method,
followed by hot-air drying at 100 °C for 60 minutes to form an
electric charge transferring layer of 20 µm in film
thickness, thereby producing a multi-layer type
electrophotosensitive material (for digital light source).
Example 4
According to the same manner as that described in
Example 1 except for using a perylene pigment represented by
the formula (CG3-1):
as the electric charge generating material, a single-layer
type electrophotosensitive material (for analog light
source) was produced.
Example 5
According to the same manner as that described in
Example 3 except for using a perylene pigment represented by
the above formula (CG3-1) as the electric charge generating
material, a multi-layer type electrophotosensitive material
(for analog light source) was produced.
Examples 6 to 9
A metal-free phthalocyanine pigment (CG1) was used
as the electric charge generating material, a benzidine
derivative represented by the above formula (HT1-1) was used
as the hole transferring material, and a naphthoquinone
derivative represented by the above formula (11-1) was used as
the electron transferring material, respectively.
As the other electron transferring material having a
predetermined redox potential, a benzoquinone derivative
(Example 6) represented by the above formula (4-1), a
benzoquinone derivative (Example 7) represented by the above
formula (4-2), a diphenoquinone derivative (Example 8)
represented by the above formula (3-1) and a diphenoquinone
derivative (Example 9) represented by the above formula (3-2)
were used, respectively.
5 Parts by weight of the above electric charge
generating material, 50 parts by weight of the above hole
transferring material, 30 parts by weight of the above
electron transferring material, 10 parts by weight of the
above other electron transferring material, 100 parts by
weight of a binding resin (polycarbonate) and 800 parts by
weight of a solvent (tetrahydrofuran) were mixed and dispersed
in a ball mill for 50 hours to prepare a coating solution for
single-layer type photosensitive layer. Then, this coating
solution was applied on a conductive substrate (aluminum tube)
by a dip coating method, followed by hot-air drying at 100 °C
for 60 minutes to obtain a single-layer type
electrophotosensitive material (for digital light source)
having a photosensitive layer of 15 to 20 µm in film
thickness, respectively.
Comparative Examples 1 and 10
According to the same manner as that described in
Example 1 except for using a naphthoquinone derivative
(Comparative Example 1) represented by the formula (ET13-1):
or a diphenoquinone derivative (Comparative Example 10)
represented by the above formula (3-1) as the electron
transferring material, a single-layer type
electrophotosensitive material (for digital light source) was
produced, respectively.
Comparative Examples 2 and 11
According to the same manner as that described in
Example 2 except for using a naphthoquinone derivative
(Comparative Example 2) represented by the above formula
(ET13-1) or a diphenoquinone derivative (Comparative Example
11) represented by the above formula (3-1) as the electron
transferring material, a single-layer type
electrophotosensitive material (for digital light source) was
produced, respectively.
Comparative Examples 3 and 13
According to the same manner as that described in
Example 3 except for using a naphthoquinone derivative
(Comparative Example 3) represented by the above formula
(ET13-1) or a diphenoquinone derivative (Comparative Example
13) represented by the above formula (3-1) as the electron
transferring material, a multi-layer type
electrophotosensitive material (for digital light source) was
produced, respectively.
Comparative Examples 4 and 14
According to the same manner as that described in
Example 4 except for using a naphthoquinone derivative
(Comparative Example 4) represented by the above formula
(ET13-1) or a diphenoquinone derivative (Comparative Example
14) represented by the above formula (3-1) as the electron
transferring material, a single-layer type
electrophotosensitive material (for analog light source) was
produced, respectively.
Comparative Examples 5 and 16
According to the same manner as that described in
Example 5 except for using a naphthoquinone derivative
(Comparative Example 5) represented by the above formula
(ET13-1) or a diphenoquinone derivative (Comparative Example
16) represented by the above formula (3-1) as the electron
transferring material, a multi-layer type
electrophotosensitive material (for analog light source) was
produced, respectively.
Comparative Examples 6 to 9
According to the same manner as that described in
Examples 6 to 9 except for using a naphthoquinone derivative
represented by the above formula (ET13-1) as the electron
transferring material, a single-layer type
electrophotosensitive material (for digital light source) was
produced, respectively.
As the other electron transferring material having a
predetermined redox potential, a benzoquinone derivative
(Comparative Example 6) represented by the above formula (4-1),
a benzoquinone derivative (Comparative Example 7)
represented by the above formula (4-2), a diphenoquinone
derivative (Comparative Example 8) represented by the above
formula (3-1) and a diphenoquinone derivative (Comparative
Example 9) represented by the above formula (3-2) were used,
respectively.
Comparative Example 12
According to the same manner as that described in
Example 1 except for using no electron transferring material,
a single-layer type electrophotosensitive material (for
digital light source) was produced.
Comparative Example 15
According to the same manner as that described in
Example 4 except for using no electron transferring material,
a single-layer type electrophotosensitive material (for
analog light source) was produced.
Among the photosensitive materials obtained in the
above Examples and Comparative Examples, the photosensitive
materials for digital light source were subjected to the
following electric characteristics test (A) and the
photosensitive materials for analog light source were
subjected to the following electric characteristics test (B),
and their electric characteristics were evaluated.
Electric characteristics test (A)
By using a drum sensitivity tester manufactured by
GENTEC Co., a voltage was applied on the surface of the
photosensitive material to charge the surface at +700 V.
Then, the above photosensitive material was exposed by
irradiating monochromic light (irradiation time:80 msec.)
having a wavelength of 780 nm (half-width: 20 nm, light
intensity: 16 µW/cm2) from white light of a halogen lamp
through a band-pass filter to measure, as a residual potential
Vr (unit: V), a surface potential at the time at which 330
msec. has passed since the beginning of exposure.
Electric characteristics test (B)
According to the same manner as that described in
the above electric characteristics test (A) except that white
light (light intensity: 147 µW/cm2) of a halogen lamp was
used as an exposure light source and the irradiation time was
set to 50 msec., a residual potential Vr (V) was measured.
The smaller a value of the residual potential Vr,
the better the sensitivity.
The kind of the electric charge generating
materials, hole transferring materials, electron transferring
materials and other electron transferring materials having a
predetermined redox potential used in the above Examples 1 to
9 and Comparative Examples 1 to 16 are shown in Tables 1 to 2,
together with the results of the electric characteristics
test. The kind of the electric charge generating material,
hole transferring material and electron transferring material
was represented by the number put to each compound.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 1 | single | CG 1 | HT 1-1 | 11-1 | 183 |
Example 2 | single | CG 2 | HT 1-1 | 11-1 | 194 |
Example 3 | multi | CG 1 | - | 11-1 | 269 |
Example 4 | single | CG 3-1 | HT 1-1 | 11-1 | 231 |
Example 5 | multi | CG 3-1 | - | 11-1 | 218 |
Example 6 | single | CG 1 | HT 1-1 | 11-1, 4-1 | 139 |
Example 7 | single | CG 1 | HT 1-1 | 11-1, 4-2 | 139 |
Example 8 | single | CG 1 | HT 1-1 | 11-1, 3-1 | 130 |
Example 9 | single | CG 1 | HT 1-1 | 11-1, 3-2 | 124 |
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Comp. Ex. 1 | single | CG 1 | HT 1-1 | ET13-1 | 305 |
Comp. Ex. 2 | single | CG 2 | HT 1-1 | ET13-1 | 330 |
Comp. Ex. 3 | multi | CG 1 | - | ET13-1 | 409 |
Comp. Ex. 4 | single | CG 3-1 | HT 1-1 | ET13-1 | 375 |
Comp. Ex. 5 | multi | CG 3-1 | - | ET13-1 | 455 |
Comp. Ex. 6 | single | CG 1 | HT 1-1 | ET13-1, 4-1 | 295 |
Comp. Ex. 7 | single | CG 1 | HT 1-1 | ET13-1, 4-2 | 290 |
Comp. Ex. 8 | single | CG 1 | HT 1-1 | ET13-1, 3-1 | 290 |
Comp. Ex. 9 | single | CG 1 | HT 1-1 | ET13-1, 3-2 | 288 |
Comp. Ex. 10 | single | CG 1 | HT 1-1 | 3-1 | 220 |
Comp. Ex. 11 | single | CG 2 | HT 1-1 | 3-1 | 242 |
Comp. Ex. 12 | single | CG 1 | HT 1-1 | - | 478 |
Comp. Ex. 13 | multi | CG 1 | - | 3-1 | 346 |
Comp. Ex. 14 | single | CG 3-1 | HT 1-1 | 3-1 | 294 |
Comp. Ex. 15 | single | CG 3-1 | HT 1-1 | - | 521 |
Comp. Ex. 16 | multi | CG 3-1 | - | 3-1 | 386 |
Examples 10 to 18
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (11-2) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 10 to 18 are
shown in Table 3, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 10 | single | CG 1 | HT 1-1 | 11-2 | 171 |
Example 11 | single | CG 2 | HT 1-1 | 11-2 | 189 |
Example 12 | multi | CG 1 | - | 11-2 | 265 |
Example 13 | single | CG 3-1 | HT 1-1 | 11-2 | 223 |
Example 14 | multi | CG 3-1 | - | 11-2 | 210 |
Example 15 | single | CG 1 | HT 1-1 | 11-2, 4-1 | 132 |
Example 16 | single | CG 1 | HT 1-1 | 11-2, 4-2 | 130 |
Example 17 | single | CG 1 | HT 1-1 | 11-2, 3-1 | 127 |
Example 18 | single | CG 1 | HT 1-1 | 11-2, 3-2 | 120 |
Examples 19 to 27
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (11-3) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 19 to 27 are
shown in Table 4, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 19 | single | CG 1 | HT 1-1 | 11-3 | 185 |
Example 20 | single | CG 2 | HT 1-1 | 11-3 | 197 |
Example 21 | multi | CG 1 | - | 11-3 | 273 |
Example 22 | single | CG 3-1 | HT 1-1 | 11-3 | 235 |
Example 23 | multi | CG 3-1 | - | 11-3 | 221 |
Example 24 | single | CG 1 | HT 1-1 | 11-3, 4-1 | 140 |
Example 25 | single | CG 1 | HT 1-1 | 11-3, 4-2 | 139 |
Example 26 | single | CG 1 | HT 1-1 | 11-3, 3-1 | 130 |
Example 27 | single | CG 1 | HT 1-1 | 11-3, 3-2 | 127 |
Examples 28 to 36
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (11-4) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 28 to 36 are
shown in Table 5, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 28 | single | CG 1 | HT 1-1 | 11-4 | 170 |
Example 29 | single | CG 2 | HT 1-1 | 11-4 | 189 |
Example 30 | multi | CG 1 | - | 11-4 | 267 |
Example 31 | single | CG 3-1 | HT 1-1 | 11-4 | 222 |
Example 32 | multi | CG 3-1 | - | 11-4 | 220 |
Example 33 | single | CG 1 | HT 1-1 | 11-4, 4-1 | 130 |
Example 34 | single | CG 1 | HT 1-1 | 11-4, 4-2 | 128 |
Example 35 | single | CG 1 | HT 1-1 | 11-4, 3-1 | 127 |
Example 36 | single | CG 1 | HT 1-1 | 11-4, 3-2 | 120 |
Examples 37 to 45
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (12-1) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 37 to 45 are
shown in Table 6, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 37 | single | CG 1 | HT 1-1 | 12-1 | 174 |
Example 38 | single | CG 2 | HT 1-1 | 12-1 | 189 |
Example 39 | multi | CG 1 | - | 12-1 | 265 |
Example 40 | single | CG 3-1 | HT 1-1 | 12-1 | 209 |
Example 41 | multi | CG 3-1 | - | 12-1 | 192 |
Example 42 | single | CG 1 | HT 1-1 | 12-1, 4-1 | 131 |
Example 43 | single | CG 1 | HT 1-1 | 12-1, 4-2 | 130 |
Example 44 | single | CG 1 | HT 1-1 | 12-1, 3-1 | 127 |
Example 45 | single | CG 1 | HT 1-1 | 12-1, 3-2 | 121 |
Examples 46 to 54
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (12-3) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 46 to 54 are
shown in Table 7, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 46 | single | CG 1 | HT 1-1 | 12-3 | 178 |
Example 47 | single | CG 2 | HT 1-1 | 12-3 | 191 |
Example 48 | multi | CG 1 | - | 12-3 | 268 |
Example 49 | single | CG 3-1 | HT 1-1 | 12-3 | 210 |
Example 50 | multi | CG 3-1 | - | 12-3 | 194 |
Example 51 | single | CG 1 | HT 1-1 | 12-3, 4-1 | 135 |
Example 52 | single | CG 1 | HT 1-1 | 12-3, 4-2 | 134 |
Example 53 | single | CG 1 | HT 1-1 | 12-3, 3-1 | 130 |
Example 54 | single | CG 1 | HT 1-1 | 12-3, 3-2 | 125 |
Examples 55 to 63
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (12-5) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 55 to 63 are
shown in Table 8, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V)) |
Example 55 | single | CG 1 | HT 1-1 | 12-5 | 179 |
Example 56 | single | CG 2 | HT 1-1 | 12-5 | 191 |
Example 57 | multi | CG 1 | - | 12-5 | 269 |
Example 58 | single | CG 3-1 | HT 1-1 | 12-5 | 211 |
Example 59 | multi | CG 3-1 | - | 12-5 | 196 |
Example 60 | single | CG 1 | HT 1-1 | 12-5, 4-1 | 137 |
Example 61 | single | CG 1 | HT 1-1 | 12-5, 4-2 | 135 |
Example 62 | single | CG 1 | HT 1-1 | 12-5, 3-1 | 133 |
Example 63 | single | CG 1 | HT 1-1 | 12-5, 3-2 | 128 |
Examples 64 to 72
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (12-6) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 64 to 72 are
shown in Table 9, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 64 | single | CG 1 | HT 1-1 | 12-6 | 171 |
Example 65 | single | CG 2 | HT 1-1 | 12-6 | 188 |
Example 66 | multi | CG 1 | - | 12-6 | 264 |
Example 67 | single | CG 3-1 | HT 1-1 | 12-6 | 208 |
Example 68 | multi | CG 3-1 | - | 12-6 | 191 |
Example 69 | single | CG 1 | HT 1-1 | 12-6, 4-1 | 130 |
Example 70 | single | CG 1 | HT 1-1 | 12-6, 4-2 | 129 |
Example 71 | single | CG 1 | HT 1-1 | 12-6, 3-1 | 125 |
Example 72 | single | CG 1 | HT 1-1 | 12-6, 3-2 | 120 |
Examples 73 to 81
According to the same manner as that described in
Examples 1 to 9 except for using a naphthoquinone derivative
represented by the above formula (12-9) as the electron
transferring material, an electrophotosensitive material was
produced, respectively.
Then, the photosensitive materials for digital light
source were subjected to the above electric characteristics
test (A) and the photosensitive materials for analog light
source were subjected to the above electric characteristics
test (B), and their electric characteristics were evaluated.
The kind of the electric charge generating
materials, hole transferring materials, and electron
transferring materials used in the above Examples 73 to 81 are
shown in Table 10, together with the results of the electric
characteristics test.
| photosensitive layer | CGM | HTM | ETM | residual potential Vr (V) |
Example 73 | single | CG 1 | HT 1-1 | 12-9 | 172 |
Example 74 | single | CG 2 | HT 1-1 | 12-9 | 188 |
Example 75 | multi | CG 1 | - | 12-9 | 266 |
Example 76 | single | CG 3-1 | HT 1-1 | 12-9 | 208 |
Example 77 | multi | CG 3-1 | - | 12-9 | 190 |
Example 78 | single | CG 1 | HT 1-1 | 12-9, 4-1 | 129 |
Example 79 | single | CG 1 | HT 1-1 | 12-9, 4-2 | 127 |
Example 80 | single | CG 1 | HT 1-1 | 12-9, 3-1 | 126 |
Example 81 | single | CG 1 | HT 1-1 | 12-9, 3-2 | 122 |
As is apparent from Tables 1 to 10, all of the
photosensitive materials using a naphthoquinone derivative
represented by the general formula (1) as the electron
transferring material of Examples 1 to 81 have a residual
potential Vr smaller than that of corresponding photosensitive
materials of Comparative Examples 1 to 16, and are superior in
sensitivity.
The photosensitive material using the naphthoquinone
derivative (1) in combination with the other electron
transferring material having a predetermined redox potential
has smaller residual potential Vr, and its sensitivity is more
excellent.
As described above, the naphthoquinone derivative
(1) of the present invention can be suitably used as the
electric charge transferring material (electron transferring
material) in the electrophotosensitive material, solar
battery, electroluminescence, etc. because of high electric
charge transferring capability (electron transferring
capability) and excellent compatibility with a binding resin.
Furthermore, the electrophotosensitive material of
the present invention has high sensitivity because a
photosensitive layer containing the naphthoquinone derivative
represented by the general formula (1) is provided.
Accordingly, the electrophotosensitive material of the present
invention has advantages, such as contribution of
realization of high speed, high performance, etc. for various
image forming apparatuses such as electrostatic copying
machines, laser beam printers and the like.