EP2844481B1 - Mixing device, fluid system and mixing process - Google Patents
Mixing device, fluid system and mixing process Download PDFInfo
- Publication number
- EP2844481B1 EP2844481B1 EP13723443.1A EP13723443A EP2844481B1 EP 2844481 B1 EP2844481 B1 EP 2844481B1 EP 13723443 A EP13723443 A EP 13723443A EP 2844481 B1 EP2844481 B1 EP 2844481B1
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- EP
- European Patent Office
- Prior art keywords
- fluid
- outlet
- container
- mixing device
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000012530 fluid Substances 0.000 title claims description 250
- 238000000034 method Methods 0.000 title claims description 18
- 238000007639 printing Methods 0.000 claims description 27
- 238000013461 design Methods 0.000 claims description 6
- 239000000976 ink Substances 0.000 claims description 4
- 230000003750 conditioning effect Effects 0.000 claims 1
- 239000003973 paint Substances 0.000 description 8
- 238000005187 foaming Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000009974 thixotropic effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000007774 anilox coating Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
- B01F25/54—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle provided with a pump inside the receptacle to recirculate the material within the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/10—Mixing by creating a vortex flow, e.g. by tangential introduction of flow components
- B01F25/102—Mixing by creating a vortex flow, e.g. by tangential introduction of flow components wherein the vortex is created by two or more jets introduced tangentially in separate mixing chambers or consecutively in the same mixing chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
- B01F25/21—Jet mixers, i.e. mixers using high-speed fluid streams with submerged injectors, e.g. nozzles, for injecting high-pressure jets into a large volume or into mixing chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
- B01F25/21—Jet mixers, i.e. mixers using high-speed fluid streams with submerged injectors, e.g. nozzles, for injecting high-pressure jets into a large volume or into mixing chambers
- B01F25/212—Jet mixers, i.e. mixers using high-speed fluid streams with submerged injectors, e.g. nozzles, for injecting high-pressure jets into a large volume or into mixing chambers the injectors being movable, e.g. rotating
- B01F25/2122—Rotating during jetting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
- B01F33/4021—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements the gas being introduced through the shaft of the stirring element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/03—Ink agitators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/06—Troughs or like reservoirs with immersed or partly immersed, rollers or cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/08—Ducts, containers, supply or metering devices with ink ejecting means, e.g. pumps, nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2251/00—Details or accessories of printing machines not otherwise provided for
- B41P2251/10—Pumps
Definitions
- the present invention relates to a mixing device for mixing a fluid in a container, in particular a fluid system, a fluid system, in particular for colors in a printing press, and a method for mixing a fluid in a container, in particular a fluid system.
- Mixing devices for mixing a fluid in a container are known in principle. They are particularly in fluid systems, eg. B. for colors in a printing press used. It is, z. B. in a printing press, a rotatable stirrer provided, which ensures by means of a driven drive axle for a mixing of a fluid in the container. For this purpose, a separate drive for this stirring device is necessary. For example, when using inks in printing presses, agitation is imperative to introduce shear forces into the fluid. Especially in the case of colors which have thixotropic properties, it is only through the Incorporating the shear forces with the aid of known stirrers achieves a reduction in the viscosity.
- additives are provided in the fluid, in particular in the color, which should be distributed as homogeneously as possible.
- Such additives may be waxes for improved surface texture, color corrections in the form of pigment-containing makeup fluids or solvents. The more homogeneous the distribution in the fluid takes place in the container, the more homogeneous will be the print image in a printing machine over the course of a printing process.
- US Pat. No. 6,109,788 discloses a mixing device according to the preamble of claim 1. It is therefore an object of the present invention to at least partially overcome the disadvantages described above. In particular, it is an object of the present invention to provide a mixing device for mixing a fluid in a container, a fluid system and a method for mixing a fluid in a container, which in a cost effective and simple manner mixing of the fluid in the container allow as homogeneous as possible.
- a mixing device is used for mixing a fluid in a container, in particular a fluid system.
- the mixing device has a fluid supply and at least one outlet arm with an outlet opening.
- the fluid supply is connected in a fluid-communicating manner with the at least one outlet arm.
- a mixing device according to the invention is characterized in that the outlet opening is aligned for an outlet of the fluid in an outlet direction in order to set the fluid in the container at least in sections in rotation.
- the rotation of the fluid in the container is designed as a rotational movement of individual fluid volumes in the container. In particular, it is a forced convection triggered by the discharged fluid. In this case, there is a mixing or swirling of the individual fluid volumes with each other, without rotating components are necessary.
- a mixing device preferably makes use of the fact that, given appropriate use for a fluid system, recirculation or circulation for the fluid is frequently provided. If the mixing device z. B. used for the fluid system of a printing press, so there is a suction of the fluid from this designed as a storage container container to the printing press. At the same time, a return transport of excess fluid back into the container takes place. This creates a circulation during operation of the fluid system.
- This circuit is now additionally used to ensure the mixing of the fluid. It is dispensed with additional components such as agitators.
- a fluid supply is provided which of z. B. a pumping device of a circuit for the fluid, the fluid composition gets supplied.
- the fluid supply is z. B. tubular or designed as a pipeline. In the free cross section in the interior of the fluid supply, the fluid can flow in the direction of the outlet arms or in the direction of the outlet openings.
- At least one outlet arm is provided, which is connected in fluid communication with the fluid supply.
- the outlet arm preferably extends at least in sections radially or substantially radially away from the fluid supply.
- the fluid supply is in particular arranged vertically in the depth direction of the container, so that delivery of the fluid to the container bottom is carried out.
- the Auslassarm thus preferably serves to promote transverse to the depth direction of the container, so that it is conveyed to the container to.
- the outlet opening with an outlet direction in accordance with the invention serves to set the fluid in the container at least in sections in rotation.
- a mixing device can be dispensed with additional agitators, since the fluid itself provides in the container for its own mixing. This is due to the fact that it is rotated in accordance with the invention. During the rotation of a fluid, the same mixes. In particular, the rotation is a forced convection of the fluid in the container, which is pushed or ejected by discharged fluid from the outlet openings of the outlet arms.
- the rotation of the fluid in the container is substantially or exactly symmetrical, so that an at least partially continuous and uniform mixing of the fluid takes place in the container.
- a mixing device can be used both in continuous operation in a printing machine of a fluid system, as well as for the preconditioning before the use of the fluid system in the form of a printing press. It is crucial that a relative movement of individual volume elements of the fluid in the container through the outlet of the fluid with an outlet direction according to the invention from the outlet openings is generated.
- the outlet direction is preferably directed at least in sections in the circumferential direction or substantially in the circumferential direction of the container.
- This is particularly related to substantially cylindrical container.
- the circumferential direction is arranged along tangents to a circular line.
- Radially inwardly offset is a corresponding inner circular line, in whose direction at least partially the outlet direction of the fluid is directed to the outlet opening. Accordingly takes place
- a tangential outlet along this inner circumferential line, so that a rotation of the fluid is formed in the container, which extends substantially along or parallel to the outer wall of the cylindrical container.
- the at least one outlet arm or in particular the outlet opening of the at least one outlet arm is arranged below the fluid level within the container. If it is a storage container which is slowly emptied over the course of the operation of the fluid system, the outlet opening is preferably arranged in the depth direction particularly close to the bottom of the container in order to reduce the liquid level of the fluid in the container, an inventive mode of operation of the mixing device to keep as long as possible.
- angles can be defined in order to precisely adjust the outlet direction.
- an angle to the adjacent container wall of the container is specified for the outlet device, which lies at 90 °. Rather, this angle is preferably chosen smaller than 90 °, in particular smaller than 85 °.
- a fluid is to be understood as meaning in particular a color or a color composition.
- a color composition may be mainly liquid ingredients, but also solid ingredients such.
- the fluid may also be a flowable solid or a fluidizable powder.
- the rotation which is generated by means of a mixing device according to the invention in the fluid in the container, in addition to the mixing and settling of solids or deposits on the bottom of the container is prevented. If the fluid is a paint or a paint composition, the formation of a sediment or a paint sludge on the ground can be avoided in this way.
- the mixing device can fulfill a second function according to the invention, namely the necessary recycling of excess fluid from a fluid system.
- a mixing device according to the invention by this dual function to provide mixing as a function available, without additional installations, eg. B. in the form of agitators necessary.
- outlet cross-sections or free flow cross sections of the outlet arms / outlet openings in the range between about 2 mm and about 10 mm, preferably in the range of about 6 mm +/- 2 mm usable.
- the fluid supply and / or the at least one outlet arm are preferably rigid components in relation to one another or in relation to the container.
- the mixing device is designed such that it can be arranged rotationally fixed on the container.
- the at least one outlet arm extends at least in sections perpendicular or substantially perpendicular to the fluid supply. If the container as a whole is essentially cylindrical, then the outlet arm is preferably directed radially or substantially radially away from the fluid supply. Accordingly, an approach to a circumferential direction, which is aligned parallel to the circumferential direction of the container, forms for the outlet direction.
- the at least one outlet arm is curved at least in sections.
- the fluid can be guided radially outward from the fluid supply and directed there through the bend in the desired outlet direction.
- this embodiment is advantageous.
- the curve is along a curve.
- all the outlet arms are curved in the same direction.
- a spiral formation of the outlet arms is provided, which allows a continuous pushing the rotation of the fluid in the container.
- the outlet arms are preferably provided with an outer cross-section, which is as possible low impact on the surrounding flow.
- the outer cross section of the individual outlet arms is round. Such a cross-section is also particularly easy to clean.
- the outlet opening is aligned for the outlet direction of the fluid with a vertical angle and / or a horizontal angle, the vertical angle and / or the horizontal angle being less than 90 °, in particular less than about 85 °.
- These angles are explicit angles which may allow adjustment of the outlet direction.
- an angle is designated by the horizontal angle, which extends substantially in a horizontal plane with respect to the container.
- the vertical angle is preferably an angle which extends in a plane which is formed parallel to the container axis.
- two angles can be provided, which have an expression of less than 90 °, so that an outlet direction exactly on the container bottom or exactly on the container wall is avoided.
- a mixing device in a mixing device according to the invention, at least two outlet arms each having an outlet opening are provided, wherein the outlet openings have different vertical angles, in particular with different signs to the horizontal plane.
- the horizontal plane is formed by a plane which extends substantially parallel to the bottom surface of the container.
- a vertical angle of more than 0 ° and less than 90 ° means an orientation of the respective outlet opening on the bottom surface to or from this.
- the introduction of fluid can cause blistering to cause foaming on the surface of the fluid in the container.
- an orientation of the outlet openings is provided in the downward and / or upward direction in this embodiment.
- an improved distribution of the fluid is achieved, whereby the foaming can be reduced or even completely avoided.
- the vertical angles are provided depending on the orientation of the outlet opening upwards or downwards with different signs to the horizontal plane. For the reduction of foaming, it may be advantageous if at least one outlet opening has an orientation away from the bottom surface of the container. In the case of an upward and downward orientation, the amounts of the vertical angles with different vertical angles are preferably the same or substantially the same.
- the vertical angle below the horizontal plane in the range between about 2 ° and about 7 ° and / or the vertical angle above the horizontal plane in the range between about 10 ° and about 20 ° are formed , These are the amounts of the respective vertical angles.
- the vertical angles have a positive (towards the container bottom) in one direction and a negative (away from the container bottom) in the other direction.
- outlet arms are provided in a mixing device according to the invention, which are aligned for outlet directions of the fluid along a common circumference.
- the outlet directions form a circular line along which the main rotation of the fluid in the container is formed.
- the number of outlet arms can be z. B. at 2, 3, 4, 5, 6 or more Auslassarmen lie.
- These individual outlet arms can be arranged distributed uniformly or non-uniformly in the circumferential direction.
- the number of arms is preferably adapted to the size of the associated container, so that in smaller containers a smaller number of outlet arms and in larger containers a larger number of outlet arms can be provided.
- the size is to be understood mainly to the inner diameter of the container, so that at large inner diameters, a regular pushing the rotation of the fluid in the container can be carried out by a corresponding plurality of Auslassarmen and outlet openings. If a plurality of outlet arms are provided, struts between the individual arms and / or fluid supply may be used to stabilize the outlet arms and the fluid supply.
- the individual arms are preferably distributed symmetrically, so that facilitated production is possible.
- the individual outlet arms can be produced as a standard part and then combined to form the mixing device according to the invention.
- the outlet arms can z. B. made of metal, in particular made of steel, and attached to the fluid supply, in particular welded.
- a mixing device may also be advantageous if in a mixing device according to the invention at least two outlet arms are provided, which are distributed regularly or substantially regularly around the fluid supply. Regular distribution of the scope leads to a further reduction in production costs. In addition, in this way a particularly regular influence on the forming rotational flow of the fluid in the container takes place. Thus, in particular, a regular pushing of the fluid takes place, so that a regular and continuous rotation of the fluid in the container can be formed.
- At least two outlet arms are provided, which extend at least in sections in a common plane. This also reduces the effort in the production.
- it is a disc-like design of the outlet arms, so that a particularly small undesirable influence in the form of flow disturbance can be achieved by the outlet arms themselves with a mixing device according to the invention.
- the fluid supply is designed to extend in the container along or parallel to the container axis, in particular into the lower half of the container.
- the extension into the lower half of the container results in that, even with a continuous decrease of the fluid level within the container, a rotation according to the invention of the fluid in the container is made possible.
- the extension along or parallel to the container axis causes the same time the storage of the outlet arms at the desired height in the container via the fluid supply.
- the rotation of the lower half of the fluid in the container results in the desired mixing occurring in the region of the suction in a pump sump in the container with regard to a viscosity distribution or thorough mixing of individual constituents of the fluid.
- a further advantage is achieved in that the fluid supply in the region of the connection to the at least one outlet arm has at least one additional opening in order to avoid dead spaces in this area.
- This at least one additional opening may be directed in any direction with respect to its outlet direction, that is to say in particular radially, tangentially or axially with respect to the orientation of the fluid supply and / or the container axis.
- the fluid supply at its lower end a conclusion, preferably in the form of a lid, which is equipped with this at least one additional opening.
- An embodiment of the at least one additional opening above the connection to the at least one outlet arm is also conceivable in the context of the present invention, so that above the connection area, the danger of a developing dead space can be avoided.
- an additional turbulence of the fluid can take place in this way, as a result of which the quality of the mixing of the fluid in the manner according to the invention is even further improved.
- Another object of the present invention is a fluid system according to claim 11, in particular for paints in a printing press, comprising at least one container for the storage of a fluid. Further, a flow pump and a return pump for the delivery of the fluid are provided. Also provided are a fluid receiver, in particular a pressure roller, and a fluid tub for providing and / or collecting the fluid for and / or from the fluid receiver.
- the feed pump is designed for conveying the fluid from the container to the fluid receiver and the return pump is designed for conveying the fluid from the fluid trough back into the container.
- a fluid system according to the invention is characterized in that a mixing device with the features according to the present invention is provided, wherein the fluid supply of the mixing device is fluidly communicating with the pressure side of the return pump.
- a fluid system according to the invention can, for. B. are used for a printing press, and serves to maintain a color cycle upright. So is stored in the container color, which via the flow pump z. B. is conveyed to a pressure roller of the printing press. The deposited by a squeegee, excess paint is collected in a fluid tray and promoted by the return pump back into the container.
- This basic functionality of the color cycle is now also used according to the invention for mixing the color within the fluid.
- the color is conveyed in the form of a fluid through the fluid supply of the mixing device according to the invention for the formation of the rotation of the fluid in the container.
- the inventive design of the mixing device brings a fluid system according to the invention with the same advantages, as they have been explained in detail with respect to a mixing device according to the invention.
- the suction via the feed pump is preferably carried out in a sump at the bottom or in the vicinity of the bottom of the container.
- a pressure roller in the context of the present invention is in particular a roller to understand, which is designed as a ink transfer roller. It serves to transfer the fluid in the form of a color as the last roller to the medium to be printed.
- a fluid system according to the invention can be further developed such that the pressure side of the feed pump is connected in a fluid-communicating manner via a bypass to the suction side of the return pump.
- This bypass makes it possible, even independently of a large circuit via the fluid receiver, in particular in the form of a pressure roller, to allow thorough mixing in accordance with the invention.
- a preconditioning can be carried out without the entire fluid system with the fluid receiver, so the entire printing press, must be turned on. If a container is refilled, so before starting the printing process via the bypass via the flow pump and the return pump, a small circuit can be ensured, which allows a pre-mixing by forming a rotation of the fluid in the container with a mixing device according to the invention.
- at least three valves are provided, which are arranged as a flow valve after connection to the bypass and after the flow pump, as a return valve after connection to the return pump and the bypass and as a bypass valve in the bypass.
- the outlet opening of the at least one outlet arm is arranged between approximately 20% and approximately 80% of the radial distance between the fluid supply and the surrounding wall of the container.
- the further outward the outlet opening of the outlet arm is arranged the higher is the influence on the rotation of the fluid in the container, since the lever becomes larger to the axis of rotation in the container.
- the mixing device is arranged rotationally fixed to the container.
- This z. B. flange connections are used, as they are already known in known containers for the return of excess fluid.
- a mixing device according to the invention can thus also be retrofitted in an already known fluid system.
- the inventive method performs the mixing of a fluid with a fluid system according to the invention.
- a method according to the invention brings about the same advantages as have been explained in detail with reference to a fluid system according to the invention or with reference to a mixing device according to the invention.
- air in particular st + oßweise, is introduced from the outlet opening of the at least one Auslassarmes in the container.
- air can be drawn in from this empty-suctioned fluid trough, wherein this air suction can be opened and closed via corresponding valves.
- the air may be ejected intermittently with fluid through the outlet port of the outlet arm.
- the pulsed intermittent introduction of air may preferably be between about 2 seconds and about 10 seconds.
- FIG. 1 A first embodiment of a fluid system 100 according to the invention is shown. This is preferably a part of a printing press.
- a fluid receiver 140 is provided which z. B. as a pressure roller or anilox roller of a printing machine, in particular a flexographic printing machine or a rotary printing machine, is formed.
- a feed pump 120 fluid is conveyed from a container 110, in particular a color composition, to the fluid receiver 140.
- Excess fluid is withdrawn from the fluid receiver 140, and collected in a fluid trough 150 via a withdrawal device in the form of a squeegee, not shown.
- the return pump 130 the collected fluid from the fluid well 150 is returned to the container 110. This is the normal fluid circuit or the working cycle of the fluid.
- the mixing device 10 is provided with a fluid supply 20, which in a fluid-communicating manner with a Plurality of outlet arms 30 is connected.
- Each of these outlet arms 30 is provided with an outlet opening 32 having an outlet direction A (in FIG FIG. 1 not shown) to set the fluid in the container 110 in rotation.
- the fluid receiver 140 is supplied with ink. This is made possible by the fact that the feed pump 120 is put into operation, and generates a negative pressure at the pump sump 170 on the suction side 122. The fluid is thus sucked at the pump sump 170 through the feed pump 120, and conveyed in the direction of the pressure side 124 to the fluid receiver 140. There the printing process takes place. Excess fluid or excess paint is collected in the fluid trough 150 and sucked off by the return pump 130 via the suction side 132. Via the pressure side 134, which is in fluid communication with the fluid supply 20, the paint or the fluid is introduced into the mixing device 10 and distributed there via the outlet arms 30 radially outward.
- the outlet is via the outlet openings 32, so that the fluid within the container 110 is rotated.
- the entire mixing device, in particular the outlet arms 30, are arranged rotationally fixed relative to the container 110. By the rotation of the fluid in the container 110, a mixing of the fluid takes place, so that in a color composition with thixotropic properties, the viscosity is reduced by the introduction of these shear forces. Additional fittings such. B. agitators are not required.
- preconditioning can also be carried out independently of an application of fluid to the fluid receiver 140.
- three valves 120a, 130a and 160a are provided.
- the valves 120a (flow valve) and 130a (return valve) are closed and a bypass valve 160a opened.
- the two pumps 120 and 130 thus allow a smaller circuit, which allows a circulation of the fluid independently of the fluid receiver 140.
- a mixing according to the invention can take place as preconditioning. Is in this preconditioning in addition, z. B.
- the return valve 130 a is opened, so air is sucked from the empty fluid tank 150.
- This intermittent suction can, for. B. with a clock of 2 seconds to about 10 seconds, so that intermittently in addition to fluid and air packets from the outlet openings 32 of the outlet arms 30 are delivered. These air packages rise vertically upwards and thus provide additional vertical mixing.
- the mixing device 10 is the FIG. 1 formed such that the lower end of the fluid supply 20 is provided with an additional opening 22. This is aligned in particular with an outlet direction along the container axis 114, so that any dead spaces formed below this connection region between the fluid supply 20 and the connection arms 30 are avoided or reduced.
- FIG. 2 a further embodiment of a fluid system 100 according to the invention is shown.
- the ports are for fluidly communicating with the suction side 122 of the feed pump 120 and the pressure side 134 of the return pump 130.
- the container 110 is formed with a container bottom and a container wall 112 which generally entail a substantially cylindrical configuration of the container 110 .
- the individual outlet arms 30 are provided with outlet directions A for the outlet openings 32, which are arranged by the curvature of the outlet arms 30 substantially tangentially along a common circumference U.
- the container bottom of the container 110 is chamfered on at least one side, so that a supply of the fluid in the direction of the pump sump 170 takes place.
- FIGS. 3 and 4 show an embodiment of mixing devices 10. So is in FIG. 3 an embodiment with four outlet arms 30 shown, wherein the individual outlet openings 32 each have an outlet direction A, which are arranged tangentially or substantially tangentially to a common circumferential direction U. For this purpose, all Aüslassarme 30 extend radially from the fluid supply 20 by substantially the same amount away, so that the common circumference U results.
- FIG. 4 shows an embodiment of the mixing device 10, in which two outlet arms 30 are provided. These also have a substantially equal radial extent, so that a common circumference U is formed. However, this is Embodiment provided a horizontal angular position over a horizontal angle H of the outlet directions A of the two outlet openings 32. This horizontal angle H lies in the plane which is spanned by the outlet arms 30, between the tangent T to the common circumferential direction U and the respective outlet direction A.
- FIG. 5 an embodiment is shown which has a vertical adjustment with a vertical angle V.
- a vertical angle V can be defined in a manner similar to the horizontal angle H.
- a tangential T is provided at the common circumference U, wherein a tilting of the outlet direction A downwards, ie in the vertical direction.
- a design of the Auslassarmes 30 is provided with a substantially round outer cross section and free round inner cross section.
- FIGS. 6, 7 and 8 show three different embodiments of a mixing device 10 according to the invention for better clarity, these three figures show the mixing device 10 in the development along the circumferential direction.
- FIG. 6 shows a variant with alternately arranged outlet openings 32.
- the outlet directions A show here in different directions with respect to the horizontal plane (shown here as a dashed line).
- the amounts of the vertical angle V are in particular identical.
- an outlet opening 32 is thus directed to the bottom surface of the container 110, while each second outlet opening 32 is directed away from the bottom surface of the container 110.
- foaming on the surface of the fluid stored in the container 110 can be effectively avoided.
- a variant of this embodiment is in FIG. 7 shown. So there is a double alternation. Always two outlet openings 32 each show alternately in the same direction.
- FIG. 8 shows an embodiment in which each second outlet opening 32 is directed upward. Thus, a minimal embodiment is shown to achieve the reduction of foaming.
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Description
Die vorliegende Erfindung betrifft eine Mischvorrichtung für das Mischen eines Fluids in einem Behälter, insbesondere eines Fluidsystems, ein Fluidsystem, insbesondere für Farben in einer Druckmaschine, sowie ein Verfahren für das Mischen eines Fluids in einem Behälter, insbesondere eines Fluidsystems.The present invention relates to a mixing device for mixing a fluid in a container, in particular a fluid system, a fluid system, in particular for colors in a printing press, and a method for mixing a fluid in a container, in particular a fluid system.
Mischvorrichtungen für das Mischen eines Fluids in einem Behälter sind grundsätzlich bekannt. Sie werden insbesondere bei Fluidsystemen, z. B. für Farben in einer Druckmaschine, eingesetzt. Dabei wird, z. B. bei einer Druckmaschine, ein rotierbarer Rührer vorgesehen, welcher mit Hilfe einer angetriebenen Antriebsachse für eine Durchmischung eines Fluids im Behälter sorgt. Hierfür ist ein separater Antrieb für diese Rührvorrichtung notwendig. Zum Beispiel bei der Verwendung von Farben in Druckmaschinen ist ein Verrühren zwingend notwendig, um Scherkräfte in das Fluid einzubringen. Insbesondere bei Farben, welche thixotrope Eigenschaften aufweisen, wird erst durch das Einbringen der Scherkräfte mit Hilfe bekannter Rührorgane eine Reduktion der Viskosität erreicht. Erst durch die Reduktion der Viskosität kann ein Verarbeiten bzw. ein Pumpen der Farbe erfolgen. Ein weiterer Grund für die Notwendigkeit des Durchmischens des Fluids ist das Vorsehen von Fluidmischungen. So sind beispielsweise Additive in dem Fluid, insbesondere in der Farbe, vorgesehen, welche möglichst homogen verteilt sein sollen. Solche Additive können Wachse für eine verbesserte Oberflächenstruktur, Farbkorrekturen in Form von pigmenthaltigen Zusatzfluiden oder Lösungsmittel sein. Je homogener die Verteilung im Fluid im Behälter stattfindet, umso homogener wird sich über den Verlauf eines Druckverfahrens auch das Druckbild in einer Druckmaschine darstellen.Mixing devices for mixing a fluid in a container are known in principle. They are particularly in fluid systems, eg. B. for colors in a printing press used. It is, z. B. in a printing press, a rotatable stirrer provided, which ensures by means of a driven drive axle for a mixing of a fluid in the container. For this purpose, a separate drive for this stirring device is necessary. For example, when using inks in printing presses, agitation is imperative to introduce shear forces into the fluid. Especially in the case of colors which have thixotropic properties, it is only through the Incorporating the shear forces with the aid of known stirrers achieves a reduction in the viscosity. Only by reducing the viscosity can processing or pumping of the paint take place. Another reason for the need for mixing the fluid is the provision of fluid mixtures. Thus, for example, additives are provided in the fluid, in particular in the color, which should be distributed as homogeneously as possible. Such additives may be waxes for improved surface texture, color corrections in the form of pigment-containing makeup fluids or solvents. The more homogeneous the distribution in the fluid takes place in the container, the more homogeneous will be the print image in a printing machine over the course of a printing process.
Es ist nachteilhaft bei bekannten Mischvorrichtungen, dass ein hoher konstruktiver Aufwand notwendig ist, um die Durchmischung zu gewährleisten. So sind separate Rührvorrichtungen bzw. Rührwerke erforderlich, um die Durchmischung zu erzielen. Dies erfordert zusätzlich Antriebe, z. B. in Form eines elektrischen Motors. Auch muss eine Rotationslagerung für die entsprechende Antriebswelle eines Rührwerkes vorgesehen sein. Da insbesondere bei Behältern für Fluidsysteme einer Druckmaschine eine leichte Reinigbarkeit gegeben sein soll, stellen solche rotierenden Elemente einen hohen Reinigungsaufwand dar. Darüber hinaus benötigt ein Antrieb für ein solches Rührwerk bzw. das Rührwerk selbst zusätzlichen Bauraum, welcher für andere Nutzungsmöglichkeiten in einer entsprechenden Maschine verloren geht. Nicht zuletzt erhöht das Vorsehen eines zusätzlichen Antriebs sowie eines zusätzlichen Rührwerks auch den Kostenaufwand bei der Herstellung eines solchen Fluidsystem bzw. einer solchen Mischvorrichtung.It is disadvantageous in known mixing devices that a high design effort is necessary to ensure thorough mixing. So separate stirrers or agitators are required to achieve the mixing. This requires additional drives, z. B. in the form of an electric motor. Also, a rotary bearing must be provided for the corresponding drive shaft of a stirrer. Since in particular for containers for fluid systems of a printing machine an easy cleanability should be given, such rotating elements make a high cleaning effort. In addition, a drive for such a stirrer or the agitator itself requires additional space, which lost for other uses in a corresponding machine goes. Last but not least, the provision of an additional drive and an additional agitator also increases the cost of manufacturing such a fluid system or such a mixing device.
Voranstehende Aufgabe wird gelöst durch eine Mischvorrichtung mit den Merkmalen des Anspruchs 1, ein Fluidsystem mit den Merkmalen des Anspruchs 11 sowie ein Verfahren mit den Merkmalen des Anspruchs 14. Weitere Merkmale und Details der Erfindung ergeben sich aus den Unteransprüchen, der Beschreibung und den Zeichnungen. Dabei gelten Merkmale und Details, die im Zusammenhang mit der erfindungsgemäßen Mischvorrichtung beschrieben sind, selbstverständlich auch im Zusammenhang mit dem erfindungsgemäßen Verfahren und dem erfindungsgemäßen Fluidsystem und jeweils umgekehrt, so dass bzgl. der Offenbarung zu den einzelnen Erfindungsaspekten stets wechselseitig Bezug genommen wird bzw. werden kann.The above object is achieved by a mixing device having the features of
Eine erfindungsgemäße Mischvorrichtung entsprechend Anspruch 1 dient dem Mischen eines Fluids in einem Behälter, insbesondere eines Fluidsystems. Die Mischvorrichtung weist eine Fluidzufuhr und wenigstens einen Auslassarm mit einer Auslassöffnung auf. Dabei ist die Fluidzufuhr mit dem wenigstens einen Auslassarm fluidkommunizierend verbunden. Eine erfindungsgemäße Mischvorrichtung zeichnet sich dadurch aus, dass die Auslassöffnung für einen Auslass des Fluids in einer Auslassrichtung ausgerichtet ist, um das Fluid im Behälter wenigstens abschnittsweise in Rotation zu versetzen. Die Rotation des Fluids im Behälter ist als rotatorische Bewegung einzelner Fluidvolumina im Behälter ausgebildet. Es handelt sich insbesondere um eine von dem abgegebenen Fluid angestoßene Zwangskonvektion. Dabei erfolgt eine Durchmischung bzw. ein Verwirbeln der einzelnen Fluidvolumina untereinander, ohne dass rotierende Bauteile notwendig sind. Eine erfindungsgemäße Mischvorrichtung macht es sich vorzugsweise zunutze, dass bei entsprechendem Einsatz für ein Fluidsystem häufig ein Umwälzen bzw. ein Kreislauf für das Fluid vorgesehen ist. Wird die Mischvorrichtung z. B. für das Fluidsystem einer Druckmaschine eingesetzt, so erfolgt ein Absaugen des Fluids aus diesem als Lagercontainer ausgebildeten Behälter zur Druckmaschine hin. Gleichzeitig erfolgt ein Rücktransport überschüssigen Fluids in den Behälter zurück. So entsteht ein Kreislauf während des Betriebs des Fluidsystems. Dieser Kreislauf wird nun zusätzlich verwendet, um das Durchmischen des Fluids sicherzustellen. Dabei wird auf zusätzliche Komponenten wie Rührwerke verzichtet. Erfindungsgemäß ist eine Fluidzufuhr vorgesehen, welche von z. B. einer Pumpvorrichtung eines Kreislaufs für das Fluid, die Fluidzusammensetzung zugeführt bekommt. Die Fluidzufuhr ist dabei z. B. rohrartig bzw. als Rohrleitung ausgebildet. Im freien Querschnitt im Inneren der Fluidzufuhr kann das Fluid in Richtung der Auslassarme bzw. in Richtung der Auslassöffnungen fließen.A mixing device according to the invention according to
Es ist wenigstens ein Auslassarm vorgesehen, welcher fluidkommunizierend mit der Fluidzufuhr verbunden ist. Das bedeutet, dass das Fluid aus der Fluidzufuhr durch den Auslassarm zur Auslassöffnung gelangen kann bzw. gepumpt wird. Dabei erstreckt sich der Auslassarm vorzugsweise zumindest abschnittsweise radial oder im Wesentlichen radial von der Fluidzufuhr weg. Die Fluidzufuhr ist insbesondere senkrecht in Tiefenrichtung des Behälters angeordnet, so dass eine Förderung des Fluids auf den Behälterboden zu durchgeführt wird. Der Auslassarm dient somit vorzugsweise zur Förderung quer zur Tiefenrichtung des Behälters, so dass es auf die Behälterwandung zu gefördert wird. Die Auslassöffnung mit einer Auslassrichtung in erfindungsgemäßer Weise dient dazu, dass das Fluid im Behälter wenigstens abschnittsweise in Rotation versetzt wird.At least one outlet arm is provided, which is connected in fluid communication with the fluid supply. This means that the fluid from the fluid supply through the Auslassarm can get to the outlet or pumped. In this case, the outlet arm preferably extends at least in sections radially or substantially radially away from the fluid supply. The fluid supply is in particular arranged vertically in the depth direction of the container, so that delivery of the fluid to the container bottom is carried out. The Auslassarm thus preferably serves to promote transverse to the depth direction of the container, so that it is conveyed to the container to. The outlet opening with an outlet direction in accordance with the invention serves to set the fluid in the container at least in sections in rotation.
Bei einer erfindungsgemäßen Mischvorrichtung kann auf zusätzliche Rührwerke verzichtet werden, da das Fluid im Behälter selbst für seine eigene Durchmischung sorgt. Dies beruht auf der Tatsache, dass es in erfindungsgemäßer Weise in Rotation versetzt wird. Bei der Rotation eines Fluids durchmischt sich dasselbe. Insbesondere handelt es sich bei der Rotation um eine Zwangskonvektion des Fluids im Behälter, welche durch ausgelassenes Fluid aus den Auslassöffnungen der Auslassarme angeschoben bzw. angestoßen wird.In a mixing device according to the invention can be dispensed with additional agitators, since the fluid itself provides in the container for its own mixing. This is due to the fact that it is rotated in accordance with the invention. During the rotation of a fluid, the same mixes. In particular, the rotation is a forced convection of the fluid in the container, which is pushed or ejected by discharged fluid from the outlet openings of the outlet arms.
Die Rotation des Fluids im Behälter ist im Wesentlichen oder genau symmetrisch ausgebildet, so dass eine zumindest abschnittsweise durchgängige und gleichmäßige Durchmischung des Fluids im Behälter stattfindet.The rotation of the fluid in the container is substantially or exactly symmetrical, so that an at least partially continuous and uniform mixing of the fluid takes place in the container.
Eine erfindungsgemäße Mischvorrichtung kann sowohl im Dauerbetrieb bei einer Druckmaschine eines Fluidsystems eingesetzt werden, als auch für die Vorkonditionierung vor dem Einsatz des Fluidsystems in Form einer Druckmaschine. Entscheidend ist, dass eine Relativbewegung einzelner Volumenelemente des Fluids im Behälter durch den Auslass des Fluids mit einer erfindungsgemäßen Auslassrichtung aus den Auslassöffnungen erzeugt wird.A mixing device according to the invention can be used both in continuous operation in a printing machine of a fluid system, as well as for the preconditioning before the use of the fluid system in the form of a printing press. It is crucial that a relative movement of individual volume elements of the fluid in the container through the outlet of the fluid with an outlet direction according to the invention from the outlet openings is generated.
Die Auslassrichtung ist vorzugsweise zumindest abschnittsweise in Umfangsrichtung oder im Wesentlichen in Umfangsrichtung des Behälters gerichtet. Dies ist insbesondere auf im Wesentlichen zylindrische Behälter bezogen. So ist bei einem zylindrischen Behälter die Umfangsrichtung entlang von Tangenten an eine Kreislinie angeordnet. Radial nach innen versetzt liegt eine entsprechende innere Kreislinie, in deren Richtung zumindest teilweise die Auslassrichtung des Fluids an der Auslassöffnung gerichtet ist. Dementsprechend erfolgt vorzugsweise ein tangentialer Auslass entlang dieser inneren Umfangslinie, so dass sich eine Rotation des Fluids im Behälter ausbildet, welche im Wesentlichen entlang bzw. parallel zur Außenwandung des zylindrischen Behälters verläuft.The outlet direction is preferably directed at least in sections in the circumferential direction or substantially in the circumferential direction of the container. This is particularly related to substantially cylindrical container. Thus, in a cylindrical container, the circumferential direction is arranged along tangents to a circular line. Radially inwardly offset is a corresponding inner circular line, in whose direction at least partially the outlet direction of the fluid is directed to the outlet opening. Accordingly takes place Preferably, a tangential outlet along this inner circumferential line, so that a rotation of the fluid is formed in the container, which extends substantially along or parallel to the outer wall of the cylindrical container.
Bei einer erfindungsgemäßen Mischvorrichtung ist der wenigstens eine Auslassarm bzw. insbesondere die Auslassöffnung des wenigstens einen Auslassarms unterhalb des Fluidspiegels innerhalb des Behälters angeordnet. Handelt es sich um einen Lagerbehälter, der über den Verlauf des Betriebes des Fluidsystems langsam entleert wird, so ist die Auslassöffnung vorzugsweise in Tiefenrichtung besonders nahe bei dem Boden des Behälters angeordnet, um auch beim Absinken des Flüssigkeitsspiegels des Fluids im Behälter eine erfindungsgemäße Wirkungsweise der Mischvorrichtung möglichst lange beibehalten zu können.In a mixing device according to the invention, the at least one outlet arm or in particular the outlet opening of the at least one outlet arm is arranged below the fluid level within the container. If it is a storage container which is slowly emptied over the course of the operation of the fluid system, the outlet opening is preferably arranged in the depth direction particularly close to the bottom of the container in order to reduce the liquid level of the fluid in the container, an inventive mode of operation of the mixing device to keep as long as possible.
Erfindungsgemäß können, wie später noch erläutert werden wird, unterschiedliche Winkel definiert werden, um die Auslassrichtung genau einzustellen. Dabei wird insbesondere vermieden, dass ein Winkel zur benachbarten Behälterwandung des Behälters zur Auslassvorrichtung vorgegeben wird, welcher bei 90° liegt. Vielmehr wird dieser Winkel vorzugsweise kleiner als 90°, insbesondere kleiner als 85° gewählt.As will be explained later, according to the invention, different angles can be defined in order to precisely adjust the outlet direction. In this case, in particular, it is avoided that an angle to the adjacent container wall of the container is specified for the outlet device, which lies at 90 °. Rather, this angle is preferably chosen smaller than 90 °, in particular smaller than 85 °.
Unter einem Fluid ist im Rahmen der vorliegenden Erfindung insbesondere eine Farbe bzw. eine Farbzusammensetzung zu verstehen. Eine solche Farbzusammensetzung kann hauptsächlich flüssige Bestandteile, jedoch auch feste Bestandteile, wie z. B. Pigmente, enthalten. Selbstverständlich kann bei einer erfindungsgemäßen Mischvorrichtung das Fluid auch ein fließfähiger Feststoff bzw. ein fluidisierbares Pulver sein.In the context of the present invention, a fluid is to be understood as meaning in particular a color or a color composition. Such a color composition may be mainly liquid ingredients, but also solid ingredients such. For example, pigments. Of course, in a mixing device according to the invention, the fluid may also be a flowable solid or a fluidizable powder.
Durch die Rotation, welche mit Hilfe einer erfindungsgemäßen Mischvorrichtung im Fluid im Behälter erzeugt wird, wird neben der Durchmischung auch ein Absetzen von Feststoffen bzw. Ablagerungen am Boden des Behälters verhindert. Handelt es sich bei dem Fluid um eine Farbe oder eine Farbzusammensetzung kann auf diese Weise das Ausbilden eines Bodensatzes bzw. eines Farbschlammes am Boden vermieden werden.The rotation, which is generated by means of a mixing device according to the invention in the fluid in the container, in addition to the mixing and settling of solids or deposits on the bottom of the container is prevented. If the fluid is a paint or a paint composition, the formation of a sediment or a paint sludge on the ground can be avoided in this way.
Es ist weiter darauf hinzuweisen, dass die Mischvorrichtung in erfindungsgemäßer Weise eine zweite Funktion erfüllen kann, nämlich das notwendige Rückführen von überschüssigem Fluid aus einem Fluidsystem. So kann eine erfindungsgemäße Mischvorrichtung durch diese Doppelfunktion das Vermischen als Funktion zur Verfügung stellen, ohne zusätzliche Einbauten, z. B. in Form von Rührwerken, notwendig zu machen.It should further be pointed out that the mixing device can fulfill a second function according to the invention, namely the necessary recycling of excess fluid from a fluid system. Thus, a mixing device according to the invention by this dual function to provide mixing as a function available, without additional installations, eg. B. in the form of agitators necessary.
Um ausreichende Volumenströme, z. B. im Bereich von ca. 18 l/min durch die Fluidzufuhr gewährleisten zu können, sind vorzugsweise Auslassquerschnitte bzw. freie Strömungsquerschnitte der Auslassarme/Auslassöffnungen im Bereich zwischen ca. 2 mm und ca. 10 mm, vorzugsweise im Bereich von ca. 6 mm +/-2 mm einsetzbar.To ensure sufficient flow rates, eg. B. in the range of about 18 l / min to be able to ensure by the fluid supply, preferably outlet cross-sections or free flow cross sections of the outlet arms / outlet openings in the range between about 2 mm and about 10 mm, preferably in the range of about 6 mm +/- 2 mm usable.
Bei der Fluidzufuhr und/oder bei dem wenigstens einen Auslassarm handelt es sich vorzugsweise um starre Bauelemente in Relation zueinander bzw. in Relation zum Behälter. Insbesondere ist die Mischvorrichtung derart ausgebildet, dass sie rotationsfest am Behälter anordenbar ist.The fluid supply and / or the at least one outlet arm are preferably rigid components in relation to one another or in relation to the container. In particular, the mixing device is designed such that it can be arranged rotationally fixed on the container.
Es kann von Vorteil sein, wenn bei einer erfindungsgemäßen Mischvorrichtung der wenigstens eine Auslassarm sich zumindest abschnittsweise senkrecht oder im Wesentlichen senkrecht zu der Fluidzufuhr erstreckt. Handelt es sich insgesamt um eine im Wesentlichen zylindrische Ausbildung des Behälters, so ist der Auslassarm vorzugsweise radial oder im Wesentlichen radial von der Fluidzufuhr weggerichtet. Dementsprechend bildet sich für die Auslassrichtung eine Annäherung an eine Umfangsrichtung aus, welche parallel zur Umfangsrichtung des Behälters ausgerichtet ist.It may be advantageous if, in a mixing device according to the invention, the at least one outlet arm extends at least in sections perpendicular or substantially perpendicular to the fluid supply. If the container as a whole is essentially cylindrical, then the outlet arm is preferably directed radially or substantially radially away from the fluid supply. Accordingly, an approach to a circumferential direction, which is aligned parallel to the circumferential direction of the container, forms for the outlet direction.
Bei einer erfindungsgemäßen Mischvorrichtung ist der wenigstens eine Auslassarm zumindest abschnittsweise gekrümmt ausgebildet ist. So kann das Fluid radial von der Fluidzufuhr nach außen geführt werden, und dort durch die Krümmung in die gewünschte Auslassrichtung gerichtet werden. Insbesondere bei einer Fluidzufuhr, die parallel und/oder koaxial zur Behälterachse des Behälters ausgerichtet ist, ist diese Ausbildung vorteithaft. Die Krümmung erfolgt entlang einer Kurve Bei der Ausbildung mit einer Vielzahl von Auslassarmen sind sämtliche Auslassarme in die gleiche Richtung gekrümmt. So ist spiralförmig eine Ausbildung der Auslassarme vorgesehen, die ein kontinuierliches Anschieben der Rotation des Fluids im Behälter ermöglicht. Gleichzeitig sind die Auslassarme vorzugsweise mit einem Außenquerschnitt versehen, welcher möglichst geringen Einfluss auf die umgebende Strömung mit sich bringt. Vorzugsweise ist der Außenquerschnitt der einzelnen Auslassarme rund. Ein solcher Querschnitt ist darüber hinaus besonders leicht zu reinigen.In a mixing device according to the invention, the at least one outlet arm is curved at least in sections. Thus, the fluid can be guided radially outward from the fluid supply and directed there through the bend in the desired outlet direction. In particular, in the case of a fluid supply which is aligned parallel and / or coaxially with the container axis of the container, this embodiment is advantageous. The curve is along a curve. In the design with a plurality of outlet arms, all the outlet arms are curved in the same direction. Thus, a spiral formation of the outlet arms is provided, which allows a continuous pushing the rotation of the fluid in the container. At the same time, the outlet arms are preferably provided with an outer cross-section, which is as possible low impact on the surrounding flow. Preferably, the outer cross section of the individual outlet arms is round. Such a cross-section is also particularly easy to clean.
Vorteilhaft ist es ebenfalls, wenn bei einer erfindungsgemäßen Mischvorrichtung die Auslassöffnung ausgerichtet ist für die Auslassrichtung des Fluids mit einem Vertikalwinkel und/oder einem Horizontalwinkel, wobei der Vertikalwinkel und/oder der Horizontalwinkel kleiner als 90°, insbesondere kleiner als ca. 85° sind. Bei diesen Winkeln handelt es sich um explizite Winkelangaben, welche eine Einstellung der Auslassrichtung ermöglichen können. So wird durch den Horizontalwinkel ein Winkel bezeichnet, welcher sich im Wesentlichen in einer horizontalen Ebene bezogen auf den Behälter erstreckt. Beim Vertikalwinkel handelt es sich vorzugsweise um einen Winkel, welcher sich in einer Ebene erstreckt, die parallel zur Behälterachse ausgebildet ist. Damit können zwei Winkel vorgesehen sein, die eine Ausprägung von kleiner als 90° aufweisen, so dass eine Auslassrichtung genau auf den Behälterboden bzw. genau auf die Behälterwandung zu vermieden wird. Alle anderen Winkelausrichtungen der Auslassrichtungen sind erfindungsgemäß möglich, so dass eine Rotation des Fluids im Behälter angestoßen wird. Im Normalfall werden häufig besonders kleine Winkel einsetzbar sein, um eine besonders effiziente Erzeugung der Rotation des Fluids im Behälter zur Verfügung stellen zu können. So werden Vertikalwinkel und/oder Horizontalwinkel vorzugsweise in dem Bereich von kleiner als ca. 60°, bevorzugt in einem Bereich von kleiner als ca. 45°, insbesondere bevorzugt in einem Bereich von 0° bis ca. 30° ausgebildet sein. Das Anstellen in Vertikalrichtung kann dazu führen, dass Toträume im Bereich des Bodens des Behälters besser ausgespült werden. Je nach Ausrichtung der einzelnen Auslassrichtung können entsprechende Rotationsveränderungen des Fluids im Behälter durchgeführt werden, so dass eine explizite Einstellung der Fluiddynamik innerhalb des Behälters erfolgt. Selbstverständlich können die Auslassrichtungen einzelner Auslassarme bei einer Vielzahl von Auslassarmen einer Mischvorrichtung unterschiedlich ausgebildet sein, so dass auch komplexe Fluidströmungen in definierter Weise erzeugt werden können.It is likewise advantageous if in a mixing device according to the invention the outlet opening is aligned for the outlet direction of the fluid with a vertical angle and / or a horizontal angle, the vertical angle and / or the horizontal angle being less than 90 °, in particular less than about 85 °. These angles are explicit angles which may allow adjustment of the outlet direction. Thus, an angle is designated by the horizontal angle, which extends substantially in a horizontal plane with respect to the container. The vertical angle is preferably an angle which extends in a plane which is formed parallel to the container axis. Thus, two angles can be provided, which have an expression of less than 90 °, so that an outlet direction exactly on the container bottom or exactly on the container wall is avoided. All other angular orientations of the outlet directions are possible according to the invention, so that a rotation of the fluid in the container is triggered. In the normal case, particularly small angles will often be used in order to be able to provide a particularly efficient generation of the rotation of the fluid in the container. Thus, vertical angle and / or horizontal angle are preferably formed in the range of less than about 60 °, preferably in a range of less than about 45 °, more preferably in a range of 0 ° to about 30 °. The vertical adjustment can cause dead spaces in the area of the bottom of the container to be better rinsed out. Depending on the orientation of the individual outlet direction, corresponding rotational changes of the fluid in the container can be carried out, so that an explicit adjustment of the fluid dynamics takes place within the container. Of course, the outlet directions of individual outlet arms can be designed differently with a plurality of outlet arms of a mixing device, so that even complex fluid flows can be generated in a defined manner.
Weiter ist es von Vorteil, wenn bei einer erfindungsgemäßen Mischvorrichtung wenigstens zwei Auslassarme mit jeweils einer Auslassöffnung vorgesehen sind, wobei die Auslassöffnungen unterschiedliche Vertikalwinkel aufweisen, insbesondere mit unterschiedlichen Vorzeichen zur Horizontalebene. Die Horizontalebene wird dabei durch eine Ebene gebildet, welche sich im Wesentlichen parallel zur Bodenfläche des Behälters erstreckt. Damit bedeutet ein Vertikalwinkel von mehr als 0° und weniger als 90° eine Ausrichtung der jeweiligen Auslassöffnung auf die Bodenfläche zu oder von dieser weg. Bei der Einbringung von Fluid kann es zu Blasenbildung, damit zu Schaumbildung auf der Oberfläche des Fluids im Behälter kommen. Um dies zu vermeiden ist bei dieser Ausführungsform eine Ausrichtung der Auslassöffnungen nach unten und/oder nach oben vorgesehen. Damit wird eine verbesserte Verteilung des Fluids erreicht, wodurch die Schaumbildung reduziert oder sogar komplett vermieden werden kann. Die Vertikalwinkel sind dabei je nach Ausrichtung der Auslassöffnung nach oben oder nach unten mit unterschiedlichen Vorzeichen zur Horizontalebene versehen. Für die Reduktion der Schaumbildung kann es vorteilhaft sein, wenn zumindest eine Auslassöffnung eine Ausrichtung von der Bodenfläche des Behälters weg aufweist. Vorzugsweise sind bei einer Ausrichtung nach oben und nach unten die Beträge der Vertikalwinkel mit unterschiedlichen Vertikalwinkeln gleich groß oder im Wesentlichen gleich groß.Furthermore, it is advantageous if, in a mixing device according to the invention, at least two outlet arms each having an outlet opening are provided, wherein the outlet openings have different vertical angles, in particular with different signs to the horizontal plane. The horizontal plane is formed by a plane which extends substantially parallel to the bottom surface of the container. Thus, a vertical angle of more than 0 ° and less than 90 ° means an orientation of the respective outlet opening on the bottom surface to or from this. The introduction of fluid can cause blistering to cause foaming on the surface of the fluid in the container. In order to avoid this, an orientation of the outlet openings is provided in the downward and / or upward direction in this embodiment. Thus, an improved distribution of the fluid is achieved, whereby the foaming can be reduced or even completely avoided. The vertical angles are provided depending on the orientation of the outlet opening upwards or downwards with different signs to the horizontal plane. For the reduction of foaming, it may be advantageous if at least one outlet opening has an orientation away from the bottom surface of the container. In the case of an upward and downward orientation, the amounts of the vertical angles with different vertical angles are preferably the same or substantially the same.
Auch vorteilhaft ist es, wenn bei einer erfindungsgemäßen Mischvorrichtung alle Auslassöffnungen in Umfangsrichtung abwechselnd unterschiedliche Vorzeichen der Vertikalwinkel zur Horizontalebene aufweisen. Das bedeutet, dass z. B. abwechselnd immer ein oder zwei Auslassöffnungen nach unten und anschließend in Umfangsrichtung ein oder zwei Auslassöffnungen nach oben ausgerichtet sind. Damit kann eine besonders effektive axiale Verteilung des eingebrachten Fluids erreicht werden. Schaumbildung auf der Oberfläche des im Behälter befindlichen Fluids wird damit noch weiter reduziert oder sogar ganz verhindert.It is also advantageous if, in the case of a mixing device according to the invention, all the outlet openings in the circumferential direction alternately have different signs of the vertical angle to the horizontal plane. This means that z. B. alternately always one or two outlet openings down and then in the circumferential direction one or two outlet openings are aligned upward. Thus, a particularly effective axial distribution of the introduced fluid can be achieved. Foaming on the surface of the fluid in the container is thus further reduced or even completely prevented.
Vorteilhaft ist es darüber hinaus, wenn bei einer erfindungsgemäßen Mischvorrichtung die Vertikalwinkel unterhalb der Horizontalebene im Bereich zwischen ca. 2° und ca. 7° und/oder die Vertikalwinkel oberhalb der Horizontalebene im Bereich zwischen ca. 10° und ca. 20° ausgebildet sind. Dabei handelt es sich um die Beträge der jeweiligen Vertikalwinkel. Je nach Betrachtungsrichtung weisen die Vertikalwinkel in der einen Richtung ein positives (auf den Behälterboden zu) und in der anderen Richtung ein negatives (vom Behälterboden weg) Vorzeichen auf. Diese Winkelbereiche stellen vorteilhafte Ausführungsformen dar, da auf diese Weise die Reduktion der Schaumbildung mit der Rotation des Fluids im Behälter kombiniert werden kann.It is also advantageous if in a mixing device according to the invention, the vertical angle below the horizontal plane in the range between about 2 ° and about 7 ° and / or the vertical angle above the horizontal plane in the range between about 10 ° and about 20 ° are formed , These are the amounts of the respective vertical angles. Depending on the viewing direction, the vertical angles have a positive (towards the container bottom) in one direction and a negative (away from the container bottom) in the other direction. These angular ranges represent advantageous embodiments, as on this way the reduction of foaming can be combined with the rotation of the fluid in the container.
Ebenfalls vorteilhaft ist es, wenn bei einer erfindungsgemäßen Mischvorrichtung wenigstens zwei Auslassarme vorgesehen sind, die für Auslassrichtungen des Fluids entlang eines gemeinsamen Umfangs ausgerichtet sind. Somit bilden die Auslassrichtungen eine Kreislinie, entlang derer sich die Hauptrotation des Fluids im Behälter ausbildet. Die Anzahl der Auslassarme kann z. B. bei 2, 3, 4, 5, 6 oder auch mehr Auslassarmen liegen. Diese einzelnen Auslassarme können gleichmäßig oder ungleichmäßig in Umfangsrichtung verteilt angeordnet sein. Die Anzahl der Arme ist vorzugsweise an die Größe des zugehörigen Behälters angepasst, so dass bei kleinen Behältern eine geringere Anzahl von Auslassarmen und bei großen Behältern eine größere Anzahl von Auslassarmen vorgesehen sein kann. Dabei ist die Größe hauptsächlich auf den Innendurchmesser des Behälters zu verstehen, so dass bei großen Innendurchmessern ein regelmäßiges Anschieben der Rotation des Fluids im Behälter durch eine entsprechende Mehrzahl von Auslassarmen und Auslassöffnungen erfolgen kann. Sind eine Mehrzahl von Auslassarmen vorgesehen, so können Verstrebungen zwischen den einzelnen Armen und/oder zur Fluidzufuhr zur Stabilisierung der Auslassarme und der Fluidzufuhr verwendet werden.It is also advantageous if at least two outlet arms are provided in a mixing device according to the invention, which are aligned for outlet directions of the fluid along a common circumference. Thus, the outlet directions form a circular line along which the main rotation of the fluid in the container is formed. The number of outlet arms can be z. B. at 2, 3, 4, 5, 6 or more Auslassarmen lie. These individual outlet arms can be arranged distributed uniformly or non-uniformly in the circumferential direction. The number of arms is preferably adapted to the size of the associated container, so that in smaller containers a smaller number of outlet arms and in larger containers a larger number of outlet arms can be provided. The size is to be understood mainly to the inner diameter of the container, so that at large inner diameters, a regular pushing the rotation of the fluid in the container can be carried out by a corresponding plurality of Auslassarmen and outlet openings. If a plurality of outlet arms are provided, struts between the individual arms and / or fluid supply may be used to stabilize the outlet arms and the fluid supply.
Die einzelnen Arme sind vorzugsweise symmetrisch verteilt, so dass eine erleichterte Herstellung möglich wird. Die einzelnen Auslassarme können als Standardteil produziert und anschließend zur erfindungsgemäßen Mischvorrichtung kombiniert werden. Die Auslassarme können z. B. aus Metall, insbesondere aus Stahl gefertigt sein, und an der Fluidzufuhr angebracht, insbesondere angeschweißt werden.The individual arms are preferably distributed symmetrically, so that facilitated production is possible. The individual outlet arms can be produced as a standard part and then combined to form the mixing device according to the invention. The outlet arms can z. B. made of metal, in particular made of steel, and attached to the fluid supply, in particular welded.
Ebenfalls vorteilhaft kann es sein, wenn bei einer erfindungsgemäßen Mischvorrichtung wenigstens zwei Auslassarme vorgesehen sind, welche regelmäßig oder im Wesentlichen regelmäßig um die Fluidzufuhr verteilt sind. Die regelmäßige Umfangsverteilung führt dazu, dass der Produktionsaufwand weiter verringert wird. Darüber hinaus erfolgt auf diese Weise eine besonders regelmäßige Einflussnahme auf die sich ausbildende Rotationsströmung des Fluids im Behälter. Es erfolgt also insbesondere ein regelmäßiges Anschieben des Fluids, so dass sich eine regelmäßige und kontinuierliche Rotation des Fluids im Behälter ausbilden kann.It may also be advantageous if in a mixing device according to the invention at least two outlet arms are provided, which are distributed regularly or substantially regularly around the fluid supply. Regular distribution of the scope leads to a further reduction in production costs. In addition, in this way a particularly regular influence on the forming rotational flow of the fluid in the container takes place. Thus, in particular, a regular pushing of the fluid takes place, so that a regular and continuous rotation of the fluid in the container can be formed.
Vorteilhaft ist es weiter, wenn bei einer erfindungsgemäßen Mischvorrichtung wenigstens zwei Auslassarme vorgesehen sind, welche sich zumindest abschnittsweise in einer gemeinsamen Ebene erstrecken. Auch dies reduziert den Aufwand bei der Fertigung. Insbesondere handelt es sich um eine scheibenartige Ausbildung der Auslassarme, so dass eine besonders geringe unerwünschte Einflussnahme in Form von Strömungsstörung durch die Auslassarme selbst mit einer erfindungsgemäßen Mischvorrichtung erzielt werden kann.It is furthermore advantageous if, in a mixing device according to the invention, at least two outlet arms are provided, which extend at least in sections in a common plane. This also reduces the effort in the production. In particular, it is a disc-like design of the outlet arms, so that a particularly small undesirable influence in the form of flow disturbance can be achieved by the outlet arms themselves with a mixing device according to the invention.
Vorteilhaft kann es auch sein, wenn bei einer erfindungsgemäßen Mischvorrichtung die Fluidzufuhr ausgebildet ist, um sich in dem Behälter entlang oder parallel zu der Behälterachse, insbesondere bis in die untere Hälfte des Behälters, zu erstrecken. Vorzugsweise die Erstreckung in die untere Hälfte des Behälters führt dazu, dass auch bei einer kontinuierlichen Abnahme des Fluidspiegels innerhalb des Behälters eine erfindungsgemäße Rotation des Fluids im Behälter ermöglicht wird. Insbesondere die Erstreckung entlang oder parallel zur Behälterachse führt dazu, dass über die Fluidzufuhr gleichzeitig die Lagerung der Auslassarme in der gewünschten Höhe im Behälter erfolgt. Insbesondere die Rotation der unteren Hälfte des Fluids im Behälter führt dazu, dass im Bereich der Absaugung in einem Pumpensumpf im Behälter die gewünschte Durchmischung hinsichtlich einer Viskositätsverteilung bzw. einer Durchmischung einzelner Zusammensetzungsbestandteile des Fluids erfolgt.It may also be advantageous if, in a mixing device according to the invention, the fluid supply is designed to extend in the container along or parallel to the container axis, in particular into the lower half of the container. Preferably, the extension into the lower half of the container results in that, even with a continuous decrease of the fluid level within the container, a rotation according to the invention of the fluid in the container is made possible. In particular, the extension along or parallel to the container axis causes the same time the storage of the outlet arms at the desired height in the container via the fluid supply. In particular, the rotation of the lower half of the fluid in the container results in the desired mixing occurring in the region of the suction in a pump sump in the container with regard to a viscosity distribution or thorough mixing of individual constituents of the fluid.
Ein weiterer Vorteil wird dadurch erzielt, dass die Fluidzufuhr im Bereich der Verbindung zu dem wenigstens einen Auslassarm zumindest eine Zusatzöffnung aufweist, um Toträume in diesem Bereich zu vermeiden. Diese zumindest eine Zusatzöffnung kann hinsichtlich ihrer Auslassrichtung in jede beliebige Richtung gerichtet sein, also insbesondere radial, tangential oder axial mit Bezug auf die Ausrichtung der Fluidzufuhr und/oder die Behälterachse. Auf diese Weise können im Anschlussbereich zwischen dem wenigstens einen Auslassarm und der Fluidzufuhr möglicherweise entstehende Toträume mit wenig oder keiner Bewegung des Fluids vermieden bzw. verringert werden. Zum Beispiel kann die Fluidzufuhr an ihrem unteren Ende einen Abschluss, vorzugsweise in Form eines Deckels, aufweisen, welcher mit dieser zumindest einen Zusatzöffnung ausgestattet ist. Auch eine Ausbildung der zumindest einen Zusatzöffnung oberhalb des Anschlusses an den wenigstens einen Auslassarm ist im Rahmen der vorliegenden Erfindung denkbar, so dass auch oberhalb des Anschlussbereichs die Gefahr eines sich ausbildenden Totraums vermieden werden kann. Mit anderen Worten kann auf diese Weise eine zusätzliche Verwirbelung des Fluids stattfinden, wodurch die Qualität der Vermischung des Fluids in erfindungsgemäßer Weise noch weiter verbessert wird.A further advantage is achieved in that the fluid supply in the region of the connection to the at least one outlet arm has at least one additional opening in order to avoid dead spaces in this area. This at least one additional opening may be directed in any direction with respect to its outlet direction, that is to say in particular radially, tangentially or axially with respect to the orientation of the fluid supply and / or the container axis. In this way, any dead spaces possibly arising in the connection region between the at least one outlet arm and the fluid supply can be avoided or reduced with little or no movement of the fluid. For example, the fluid supply at its lower end a conclusion, preferably in the form of a lid, which is equipped with this at least one additional opening. An embodiment of the at least one additional opening above the connection to the at least one outlet arm is also conceivable in the context of the present invention, so that above the connection area, the danger of a developing dead space can be avoided. In other words, an additional turbulence of the fluid can take place in this way, as a result of which the quality of the mixing of the fluid in the manner according to the invention is even further improved.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Fluidsystem entsprechend Anspruch 11, insbesondere für Farben in einer Druckmaschine, aufweisend zumindest einen Behälter für die Bevorratung eines Fluids. Weiter sind eine Vorlaufpumpe und eine Rücklaufpumpe für die Förderung des Fluids vorgesehen. Ebenfalls vorgesehen sind ein Fluidempfänger, insbesondere eine Druckwalze, und eine Fluidwanne für das Bereitstellen und/oder Auffangen des Fluids für und/oder von dem Fluidempfänger. Dabei ist die Vorlaufpumpe ausgebildet für eine Förderung des Fluids aus dem Behälter zu dem Fluidempfänger und die Rücklaufpumpe ausgebildet für eine Förderung des Fluids aus der Fluidwanne zurück in den Behälter. Ein erfindungsgemäßes Fluidsystem zeichnet sich dadurch aus, dass eine Mischvorrichtung mit den Merkmalen gemäß der vorliegenden Erfindung vorgesehen ist, wobei die Fluidzufuhr der Mischvorrichtung mit der Druckseite der Rücklaufpumpe fluidkommunizierend verbunden ist. Ein erfindungsgemäßes Fluidsystem kann z. B. für eine Druckmaschine eingesetzt werden, und dient dazu einen Farbkreislauf aufrecht zu erhalten. So wird in dem Behälter Farbe bevorratet, welche über die Vorlaufpumpe z. B. zu einer Druckwalze der Druckmaschine gefördert wird. Die von einer Rakel abgeschiedene, überschüssige Farbe wird in einer Fluidwanne aufgefangen und von der Rücklaufpumpe zurück in den Behälter gefördert. Diese grundsätzliche Funktionalität des Farbkreislaufes wird erfindungsgemäß nun zusätzlich für die Durchmischung der Farbe innerhalb des Fluids verwendet. So wird die Farbe in Form eines Fluids durch die Fluidzufuhr der erfindungsgemäßen Mischvorrichtung für das Ausbilden der Rotation des Fluids im Behälter gefördert. Durch die erfindungsgemäße Ausgestaltung der Mischvorrichtung bringt ein erfindungsgemäßes Fluidsystem die gleichen Vorteile mit sich, wie sie ausführlich mit Bezug auf eine erfindungsgemäße Mischvorrichtung erläutert worden sind. Die Ansaugung über die Vorlaufpumpe erfolgt vorzugsweise in einem Pumpensumpf am Boden oder in der Nähe des Bodens des Behälters.Another object of the present invention is a fluid system according to claim 11, in particular for paints in a printing press, comprising at least one container for the storage of a fluid. Further, a flow pump and a return pump for the delivery of the fluid are provided. Also provided are a fluid receiver, in particular a pressure roller, and a fluid tub for providing and / or collecting the fluid for and / or from the fluid receiver. In this case, the feed pump is designed for conveying the fluid from the container to the fluid receiver and the return pump is designed for conveying the fluid from the fluid trough back into the container. A fluid system according to the invention is characterized in that a mixing device with the features according to the present invention is provided, wherein the fluid supply of the mixing device is fluidly communicating with the pressure side of the return pump. A fluid system according to the invention can, for. B. are used for a printing press, and serves to maintain a color cycle upright. So is stored in the container color, which via the flow pump z. B. is conveyed to a pressure roller of the printing press. The deposited by a squeegee, excess paint is collected in a fluid tray and promoted by the return pump back into the container. This basic functionality of the color cycle is now also used according to the invention for mixing the color within the fluid. Thus, the color is conveyed in the form of a fluid through the fluid supply of the mixing device according to the invention for the formation of the rotation of the fluid in the container. The inventive design of the mixing device brings a fluid system according to the invention with the same advantages, as they have been explained in detail with respect to a mixing device according to the invention. The suction via the feed pump is preferably carried out in a sump at the bottom or in the vicinity of the bottom of the container.
Unter einer Druckwalze im Sinne der vorliegenden Erfindung ist insbesondere eine Walze zu verstehen, welche als Farbübertragungswalze ausgebildet ist. Sie dient dazu, das Fluid in Form einer Farbe als letzte Walze auf das zu bedruckende Medium zu übertragen.Under a pressure roller in the context of the present invention is in particular a roller to understand, which is designed as a ink transfer roller. It serves to transfer the fluid in the form of a color as the last roller to the medium to be printed.
Ein erfindungsgemäßes Fluidsystem kann dahingehend weitergebildet werden, dass die Druckseite der Vorlaufpumpe über einen Bypass mit der Saugseite der Rücklaufpumpe fluidkommunizierend verbunden ist. Dieser Bypass ermöglicht es, auch unabhängig von einem großen Kreislauf über den Fluidempfänger, insbesondere in Form einer Druckwalze, eine Durchmischung in erfindungsgemäßer Weise zu ermöglichen. So kann eine Vorkonditionierung durchgeführt werden, ohne dass das gesamte Fluidsystem mit dem Fluidempfänger, also die gesamte Druckmaschine, angeschaltet werden muss. Wird ein Behälter neu befüllt, so kann vor dem Start des Druckvorgangs über den Bypass über die Vorlaufpumpe und die Rücklaufpumpe ein kleiner Kreislauf gewährleistet werden, welcher eine Vordurchmischung durch das Ausbilden einer Rotation des Fluids im Behälter mit einer erfindungsgemäßen Mischvorrichtung ermöglicht. Dabei sind vorzugsweise zumindest drei Ventile vorgesehen, welche als Vorlaufventil nach dem Anschluss an den Bypass und nach der Vorlaufpumpe, als Rücklaufventil nach dem Anschluss an die Rücklaufpumpe und dem Bypass und als Bypassventil im Bypass angeordnet sind.A fluid system according to the invention can be further developed such that the pressure side of the feed pump is connected in a fluid-communicating manner via a bypass to the suction side of the return pump. This bypass makes it possible, even independently of a large circuit via the fluid receiver, in particular in the form of a pressure roller, to allow thorough mixing in accordance with the invention. Thus, a preconditioning can be carried out without the entire fluid system with the fluid receiver, so the entire printing press, must be turned on. If a container is refilled, so before starting the printing process via the bypass via the flow pump and the return pump, a small circuit can be ensured, which allows a pre-mixing by forming a rotation of the fluid in the container with a mixing device according to the invention. In this case, preferably at least three valves are provided, which are arranged as a flow valve after connection to the bypass and after the flow pump, as a return valve after connection to the return pump and the bypass and as a bypass valve in the bypass.
Ebenfalls vorteilhaft ist es, wenn bei einem erfindungsgemäßen Fluidsystem die Auslassöffnung des wenigstens einen Auslassarms zwischen ca. 20% und ca. 80% des radialen Abstandes zwischen der Fluidzufuhr und der umgebenden Wandung des Behälters angeordnet ist. Je weiter außen die Auslassöffnung des Auslassarmes angeordnet ist, umso höher ist die Einflussnahme auf die Rotation des Fluids im Behälter, da der Hebel zur Rotationsachse im Behälter größer wird. Umso größer ist vorzugsweise auch der Volumenstrom, um den entsprechenden Hebelarm und die damit zusammengehörige Kraft für die Rotation des Fluids im Behälter zu überwinden.It is also advantageous if, in a fluid system according to the invention, the outlet opening of the at least one outlet arm is arranged between approximately 20% and approximately 80% of the radial distance between the fluid supply and the surrounding wall of the container. The further outward the outlet opening of the outlet arm is arranged, the higher is the influence on the rotation of the fluid in the container, since the lever becomes larger to the axis of rotation in the container. The greater is preferably the volume flow to overcome the corresponding lever arm and the associated force for the rotation of the fluid in the container.
Ebenfalls von Vorteil kann es sein, wenn bei einem erfindungsgemäßen Fluidsystem die Mischvorrichtung rotationsfest zum Behälter angeordnet ist. Dabei können z. B. Flanschanschlüsse verwendet werden, wie sie bei bekannten Behältern für die Rückführung überschüssigen Fluids bereits bekannt sind. Eine erfindungsgemäße Mischvorrichtung kann somit bei einem bereits bekannten Fluidsystem auch nachgerüstet werden.It may also be advantageous if in a fluid system according to the invention, the mixing device is arranged rotationally fixed to the container. This z. B. flange connections are used, as they are already known in known containers for the return of excess fluid. A mixing device according to the invention can thus also be retrofitted in an already known fluid system.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren entsprechend Anspruch 14 für das Mischen eines Fluids in einem Behälter, insbesondere eines Fluidsystems, mit einer Mischvorrichtung. Ein solches erfindungsgemäßes Verfahren weist zumindest den folgenden Schritt auf:
- Einbringen von Fluid aus einer Auslassöffnung wenigstens eines Auslassarmes in den Behälter mit einer Auslassrichtung, die ausgerichtet ist, um das Fluid im Behälter zumindest abschnittsweise in Rotation zu versetzen.
- Introducing fluid from an outlet port of at least one outlet arm into the container with an outlet direction aligned to at least partially rotate the fluid in the container.
Das erfindungsgemäßes Verfahren führt das Mischen eines Fluids mit einem erfindungsgemäßen Fluidsystem aus. Damit bringt ein erfindungsgemäßes Verfahren die gleichen Vorteile mit sich, wie sie ausführlich mit Bezug auf ein erfindungsgemäßes Fluidsystem bzw. mit Bezug auf eine erfindungsgemäße Mischvorrichtung erläutert worden sind.The inventive method performs the mixing of a fluid with a fluid system according to the invention. Thus, a method according to the invention brings about the same advantages as have been explained in detail with reference to a fluid system according to the invention or with reference to a mixing device according to the invention.
Ebenfalls vorteilhaft ist es, wenn bei einem erfindungsgemäßen Verfahren für ein Vorkonvektionieren des Fluids im Behälter Luft, insbesondere st+oßweise, aus der Auslassöffnung des wenigstens einen Auslassarmes in den Behälter eingebracht wird. Ist beispielsweise im Fluidsystem eine Fluidwanne vorgesehen, so kann aus dieser leergesaugten Fluidwanne Luft angesaugt werden, wobei diese Luftansaugung über entsprechende Ventile geöffnet und geschlossen werden kann. So kann vorzugsweise stoßweise die Luft durch die Auslassöffnung des Auslassarmes abwechselnd mit Fluid ausgestoßen werden. Während das Fluid aus den Auslassöffnungen die Rotation des Fluids im Behälter anstößt, wird die Luft während der Rotation des Fluids im Behälter innerhalb dieses Fluids aufsteigen. Durch das Aufsteigen erfolgt eine zusätzliche Zwangskonvektion von Volumenelementen innerhalb des Fluids im Behälter in vertikaler Richtung nach oben, so dass eine zusätzliche Durchmischungsrichtung erzielt wird. Die getaktete stoßweise Einbringung von Luft kann vorzugsweise zwischen ca. 2 Sekunden und ca. 10 Sekunden liegen.It is also advantageous if in a method according to the invention for pre-convection of the fluid in the container air, in particular st + oßweise, is introduced from the outlet opening of the at least one Auslassarmes in the container. If, for example, a fluid trough is provided in the fluid system, then air can be drawn in from this empty-suctioned fluid trough, wherein this air suction can be opened and closed via corresponding valves. Thus, intermittently, the air may be ejected intermittently with fluid through the outlet port of the outlet arm. As the fluid from the outlet ports abuts the rotation of the fluid in the container, the air will rise within the fluid during rotation of the fluid in the container. Ascending causes additional forced convection of volume elements within the fluid in the container in the vertical upward direction, so that an additional mixing direction is achieved. The pulsed intermittent introduction of air may preferably be between about 2 seconds and about 10 seconds.
Die vorliegende Erfindung wird näher erläutert anhand der beigefügten Zeichnungsfiguren. Die dabei verwendeten Begrifflichkeiten "links", "rechts", "oben" und "unten" beziehen sich auf eine Ausrichtung der Zeichnungsfiguren mit normal lesbaren Bezugszeichen. Es zeigen schematisch:
- Fig. 1
- eine Ausführungsform eines erfindungsgemäßen Fluidsystems,
- Fig. 2
- eine weitere Ausführungsform eines erfindungsgemäßen Fluidsystems,
- Fig. 3
- eine Ausführungsform einer Mischvorrichtung,
- Fig. 4
- eine weitere Ausführungsform einer Mischvorrichtung,
- Fig. 5
- eine weitere Ausführungsform einer Mischvorrichtung,
- Fig. 6
- eine weitere Ausführungsform einer Mischvorrichtung,
- Fig. 7
- eine weitere Ausführungsform einer Mischvorrichtung und
- Fig. 8
- eine weitere Ausführungsform einer Mischvorrichtung.
- Fig. 1
- an embodiment of a fluid system according to the invention,
- Fig. 2
- a further embodiment of a fluid system according to the invention,
- Fig. 3
- an embodiment of a mixing device,
- Fig. 4
- a further embodiment of a mixing device,
- Fig. 5
- a further embodiment of a mixing device,
- Fig. 6
- a further embodiment of a mixing device,
- Fig. 7
- a further embodiment of a mixing device and
- Fig. 8
- a further embodiment of a mixing device.
In
Bei dem Fluidsystem 100 gemäß
Zu Beginn eines Druckverfahrens wird der Fluidempfänger 140 mit Farbe versorgt. Dies wird dadurch ermöglicht, dass die Vorlaufpumpe 120 in Betrieb genommen wird, und auf der Saugseite 122 einen Unterdruck am Pumpensumpf 170 erzeugt. Das Fluid wird also am Pumpensumpf 170 durch die Vorlaufpumpe 120 angesaugt, und in Richtung der Druckseite 124 zum Fluidempfänger 140 gefördert. Dort erfolgt der Druckvorgang. Überschüssiges Fluid bzw. überschüssige Farbe wird in der Fluidwanne 150 aufgefangen und von der Rücklaufpumpe 130 über die Saugseite 132 abgesaugt. Über die Druckseite 134, welche in fluidkommunizierender Verbindung mit der Fluidzufuhr 20 steht, wird die Farbe bzw. das Fluid in die Mischvorrichtung 10 eingebracht und dort über die Auslassarme 30 radial nach außen verteilt. Der Auslass erfolgt über die Auslassöffnungen 32, so dass das Fluid innerhalb des Behälters 110 in Rotation versetzt wird. Die gesamte Mischvorrichtung, insbesondere die Auslassarme 30, sind rotationsfest relativ zum Behälter 110 angeordnet. Durch die Rotation des Fluids im Behälter 110 erfolgt ein Durchmischen des Fluids, so dass bei einer Farbzusammensetzung mit thixotropen Eigenschaften die Viskosität durch das Einbringen dieser Scherkräfte reduziert wird. Zusätzliche Einbauten wie z. B. Rührwerke sind nicht erforderlich.At the beginning of a printing process, the
Neben der Durchführung des Druckverfahrens selbst und einer entsprechenden erfindungsgemäßen Durchmischung kann auch ein Vorkonditionieren unabhängig von einer Beaufschlagung des Fluidempfängers 140 mit Fluid erfolgen. Hierfür sind drei Ventile 120a, 130a und 160a vorgesehen. Für das Vorkonditionieren, z. B. nach Befüllung des Behälters 110 mit Fluid und vor Start eines Druckvorgangs werden die Ventile 120a (Vorlaufventil) und 130a (Rücklaufventil) geschlossen und ein Bypassventil 160a geöffnet. Die beiden Pumpen 120 und 130 ermöglichen somit einen kleineren Kreislauf, welcher einen Umlauf des Fluids unabhängig von dem Fluidempfänger 140 ermöglicht. Damit kann ein erfindungsgemäßes Durchmischen als Vorkonditionierung stattfinden. Wird bei diesem Vorkonditionieren zusätzlich, z. B. stoßweise, das Rücklaufventil 130a geöffnet, so wird Luft aus der leeren Fluidwanne 150 angesaugt. Dieses stoßweise Ansaugen kann z. B. mit einer Taktung von ca. 2 Sekunden bis ca. 10 Sekunden erfolgen, so dass stoßweise neben Fluid auch Luftpakete aus den Auslassöffnungen 32 der Auslassarme 30 abgegeben werden. Diese Luftpakete steigen in vertikaler Richtung nach oben auf und sorgen somit zusätzlich auch für eine vertikale Durchmischung.In addition to carrying out the printing process itself and a corresponding mixing according to the invention, preconditioning can also be carried out independently of an application of fluid to the
Weiter ist die Mischvorrichtung 10 der
In
Die
In
Die
Die voranstehende Erläuterung der Ausführungsform erfolgt ausschließlich im Rahmen von Beispielen. Selbstverständlich können einzelne Merkmale der Ausführungsformen, sofern technisch sinnvoll, frei miteinander kombiniert werden.
Claims (15)
- Mixing device (10) for mixing a fluid in a container (110) of a fluid system (100) of a printing machine, having a fluid feed (20) and at least one outlet arm (30) with an outlet opening (32), wherein the fluid feed (20) is fluidically connected to the at least one outlet arm (30), wherein the outlet opening (32) is oriented to discharge the fluid with an outlet direction (A) in order to set at least part of the fluid in the container (110) in rotation, wherein at least part of the at least one outlet arm (30) is curved along a curve, wherein a multiplicity of outlet arms (30) are formed and all the outlet arms (30) are curved in the same direction,
characterized in that
a spiral design for the outlet arms (30) is provided so as to continuously push the rotation of the fluid in the container (110). - Mixing device (10) according to Claim 1,
characterized in that
at least part of the at least one outlet arm (30) extends perpendicular or essentially perpendicular to the fluid feed (20). - Mixing device (10) according to either of the preceding claims,
characterized in that
the outlet opening (32) is oriented for the outlet direction (A) of the fluid with a vertical angle (V) and/or a horizontal angle (H), wherein the vertical angle (V) and/or the horizontal angle (H) is less than 90°, in particular less than approximately 85°. - Mixing device (10) according to Claim 3,
characterized in that
there are provided at least two outlet arms (30), each with one outlet opening (32), wherein the outlet openings (32) have different vertical angles (V), in particular with different signs with respect to the horizontal plane. - Mixing device (10) according to Claim 4,
characterized in that
all of the outlet openings (32), alternating in the circumferential direction, have different signs for the vertical angles (V) with respect to the horizontal plane. - Mixing device (10) according to either of Claims 4 and 5,
characterized in that
the vertical angles (V) below the horizontal plane are in the range between 2° and approximately 7°, and/or the vertical angles (V) above the horizontal plane are in the range between approximately 10° and approximately 20°. - Mixing device (10) according to one of the preceding claims,
characterized in that
there are provided at least two outlet arms (30) which are oriented for outlet directions (A) of the fluid along a common circumference (U), and/or in that there are provided at least two outlet arms (30) which are distributed regularly or essentially regularly around the fluid feed (20). - Mixing device (10) according to one of the preceding claims,
characterized in that
there are provided at least two outlet arms (30) which extend at least partially in a common plane. - Mixing device (10) according to one of the preceding claims,
characterized in that
the fluid feed (20) is designed to extend in the container (110) along or parallel to the container axis (114), in particular into the lower half of the container (110). - Mixing device (10) according to one of the preceding claims,
characterized in that
the fluid feed (20) has, in the region of the connection with the at least one outlet arm (30), at least one additional opening (22) in order to avoid dead zones in this region. - Fluid system (100), in particular for inks in a printing machine, having at least one container (110) for storing a fluid, and outflow pump (120) and a return-flow pump (130) for delivering the fluid, a fluid receiver (140), in particular a printing roller, and a fluid trough (150) for providing and/or catching the fluid for and/or from the fluid receiver (140), wherein the outflow pump (120) is designed to deliver the fluid from the container (110) to the fluid receiver (140) and the return-flow pump (130) is designed to deliver the fluid from the fluid trough (150) back into the container (110),
wherein
there is provided a mixing device (10) having the features of one of Claims 1 to 10, wherein the fluid feed (20) of the mixing device (10) is fluidically connected to the pressure side (134) of the return-flow pump (130). - Fluid system (100) according to Claim 11,
characterized in that
the pressure side (124) of the outflow pump (120) is fluidically connected to the suction side (132) of the return-flow pump (130) via a bypass (160). - Fluid system (10) according to either of Claims 11 and 12,
characterized in that
the outlet opening (32) of the at least one outlet arm (30) is arranged between approximately 20% and approximately 80% of the radial distance between the fluid feed (20) and the surrounding wall (112) of the container (110), and/or in that the mixing device (10) is arranged so as not to rotate with respect to the container (110). - Method for mixing a fluid in a container (110), in particular of a fluid system (100), using a mixing device (10), having the following step:- introducing fluid from an outlet opening (32) of at least one outlet arm (30) into the container (110) with an outlet direction (A) which is oriented in order to set at least part of the fluid in the container (110) in rotation,wherein
the method for mixing a fluid is carried out using a fluid system (100) having the features of one of Claims 11 to 13. - Method according to Claim 14,
characterized in that,
for the purpose of pre-conditioning the fluid in the container (110), air is introduced, in particular pulsed, from the outlet opening (32) of the at least one outlet arm (30) into the container (110).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210103848 DE102012103848A1 (en) | 2012-05-02 | 2012-05-02 | mixing device |
PCT/EP2013/059013 WO2013164349A2 (en) | 2012-05-02 | 2013-04-30 | Mixing device |
Publications (2)
Publication Number | Publication Date |
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EP2844481A2 EP2844481A2 (en) | 2015-03-11 |
EP2844481B1 true EP2844481B1 (en) | 2016-09-28 |
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Application Number | Title | Priority Date | Filing Date |
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EP13723443.1A Active EP2844481B1 (en) | 2012-05-02 | 2013-04-30 | Mixing device, fluid system and mixing process |
Country Status (5)
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US (1) | US10058831B2 (en) |
EP (1) | EP2844481B1 (en) |
DE (1) | DE102012103848A1 (en) |
ES (1) | ES2609099T3 (en) |
WO (1) | WO2013164349A2 (en) |
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DE102012103848A1 (en) | 2012-05-02 | 2013-11-07 | Windmöller & Hölscher Kg | mixing device |
DE102013110108A1 (en) * | 2013-09-13 | 2015-03-19 | Khs Gmbh | Printing system for printing on bottles or similar containers and printing device or machine with such a printing system |
CN105856836B (en) * | 2016-04-11 | 2018-05-29 | 太仓市鑫鹤印刷包装有限公司 | A kind of even black device of vehicular ink barrel |
DE102017129997B3 (en) * | 2017-12-14 | 2019-06-13 | Osram Opto Semiconductors Gmbh | DEVICE FOR BREATHING A SUSPENSION AND METHOD FOR OPERATING A DEVICE |
CN115090139B (en) * | 2022-06-30 | 2023-01-10 | 福建天甫电子材料有限公司 | Dissolving device for preparing electronic-grade TFT developing solution |
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FR358539A (en) | 1905-10-14 | 1906-02-20 | Lamartine Cavaignac Trent | Mixer |
US1156946A (en) | 1913-11-13 | 1915-10-19 | California Macvan Co | Agitator. |
US1192478A (en) | 1914-06-16 | 1916-07-25 | California Macvan Company | Amalgamator. |
DE1280165B (en) | 1965-12-16 | 1968-10-10 | Kloeckner Humboldt Deutz Ag | Method and device for the biological cleaning of waste water |
US4235552A (en) | 1979-04-16 | 1980-11-25 | 3U Partners | Fluid mixing system |
US4527479A (en) * | 1981-07-31 | 1985-07-09 | Dahlgren Harold P | Ink removal, circulating and distributing system |
DE4203102C2 (en) | 1992-02-04 | 1995-05-11 | Passavant Werke | Separator for highly viscous or freezing solid materials from wastewater with ripping device |
DE19548535C2 (en) | 1995-12-22 | 1999-12-30 | Windmoeller & Hoelscher | Method and device for cleaning a doctor blade device for a rinsing inking unit of a rotary printing press |
US6109778A (en) | 1997-09-22 | 2000-08-29 | United States Filter Corporation | Apparatus for homogeneous mixing of a solution with tangential jet outlets |
US6164332A (en) | 1999-03-16 | 2000-12-26 | Hatton; Randy | In-line magnetic water manufacturing apparatus |
DE19923378C2 (en) | 1999-05-21 | 2003-04-30 | Vakumix Ruehr Und Homogenisier | Device for homogenizing flowable substances |
US6488402B1 (en) * | 2001-03-30 | 2002-12-03 | Komax Systems, Inc. | Steam injector and tank mixer |
US6568661B1 (en) | 2001-05-03 | 2003-05-27 | Tomco2 Equipment Co. | Diffuser for use in a carbonic acid control system |
US20080223618A1 (en) | 2007-03-16 | 2008-09-18 | Warren Tobin A | Upright tank jet system |
US8071150B2 (en) * | 2007-12-21 | 2011-12-06 | Frito-Lay North America, Inc. | Processing technique to thaw partially frozen fruits and vegetables and incorporating solids |
DE102008042460A1 (en) | 2008-09-29 | 2010-04-08 | Windmöller & Hölscher Kg | Apparatus and method for supplying a printing or printing unit of a printing press with printing ink or another liquid |
DE102012103848A1 (en) | 2012-05-02 | 2013-11-07 | Windmöller & Hölscher Kg | mixing device |
-
2012
- 2012-05-02 DE DE201210103848 patent/DE102012103848A1/en active Pending
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- 2013-04-30 ES ES13723443.1T patent/ES2609099T3/en active Active
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- 2013-04-30 US US14/398,510 patent/US10058831B2/en active Active
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WO2013164349A3 (en) | 2014-01-09 |
EP2844481A2 (en) | 2015-03-11 |
US20150103619A1 (en) | 2015-04-16 |
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