JP3684614B2 - Organic thin film light emitting device and method for manufacturing the same - Google Patents
Organic thin film light emitting device and method for manufacturing the same Download PDFInfo
- Publication number
- JP3684614B2 JP3684614B2 JP13902195A JP13902195A JP3684614B2 JP 3684614 B2 JP3684614 B2 JP 3684614B2 JP 13902195 A JP13902195 A JP 13902195A JP 13902195 A JP13902195 A JP 13902195A JP 3684614 B2 JP3684614 B2 JP 3684614B2
- Authority
- JP
- Japan
- Prior art keywords
- light emitting
- cathode
- thin film
- organic thin
- emitting device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000010409 thin film Substances 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 title description 15
- 239000010410 layer Substances 0.000 claims description 40
- 238000002347 injection Methods 0.000 claims description 24
- 239000007924 injection Substances 0.000 claims description 24
- 239000000758 substrate Substances 0.000 claims description 15
- 238000007740 vapor deposition Methods 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 229910052788 barium Inorganic materials 0.000 claims description 5
- 229910052746 lanthanum Inorganic materials 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 229910052748 manganese Inorganic materials 0.000 claims description 5
- 239000012044 organic layer Substances 0.000 claims description 5
- 239000010408 film Substances 0.000 description 20
- 239000000126 substance Substances 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 230000008020 evaporation Effects 0.000 description 6
- 238000001704 evaporation Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005566 electron beam evaporation Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- 229910018134 Al-Mg Inorganic materials 0.000 description 2
- 229910018467 Al—Mg Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- -1 hydrazone compounds Chemical class 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- NGQSLSMAEVWNPU-YTEMWHBBSA-N 1,2-bis[(e)-2-phenylethenyl]benzene Chemical class C=1C=CC=CC=1/C=C/C1=CC=CC=C1\C=C\C1=CC=CC=C1 NGQSLSMAEVWNPU-YTEMWHBBSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- VJPKOYLYTHLGIL-UHFFFAOYSA-N CC1=CC=CC=C1NC2=CC=CC=C2C3CCCCC3 Chemical compound CC1=CC=CC=C1NC2=CC=CC=C2C3CCCCC3 VJPKOYLYTHLGIL-UHFFFAOYSA-N 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000004866 oxadiazoles Chemical class 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical class C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical class C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/82—Cathodes
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electroluminescent Light Sources (AREA)
Description
【0001】
【産業上の利用分野】
本発明は各種表示装置の発光源として用いられる有機薄膜発光素子の陰極およびその製造方法に関する。
【0002】
【従来の技術】
従来のブラウン管に代わるフラットパネルディスプレイの需要の急増に伴い、各種表示素子の開発および実用化が精力的に進められている。エレクトロルミネッセンス素子(以下EL素子と称する)もこうしたニーズに即するものであり、特に素子全体が固体より構成されていること、自ら発光することにより他のディスプレイにはない高解像度および高視認性により注目を集めている。
【0003】
現在実用化されているものは、主に発光層にZnS/Mn系を用いた無機材料からなるEL素子である。しかしこの種の無機EL素子は発光に必要な駆動電圧が200V程度と高いために駆動方法が複雑となり、製造コストが高いといった問題点がある。また青色発光の効率が低いため、フルカラー化が困難である。
これに対して有機材料を用いた薄膜発光素子は、発光に必要な駆動電圧を大幅に低減でき、かつ各種発光材料の添加により、フルカラー化の可能性を持つことから、近年活発に研究が行われている。
【0004】
特に、陽極/正孔注入層/発光層/陰極からなる積層型において、発光剤にトリス(8−ヒドロキシキノリン)アルミニウムを、正孔注入剤に1,1−ビス(4−N,N−ジトリルアミノフェニル)シクロヘキサンを用いることにより、10V以下の印加電圧で1000cd/m2 以上の輝度を得られたという報告がなされて以来、開発に拍車がかけられた(Appl.Phys.Lett. 51, 913 (1987))。
【0005】
以上のように有機材料を用いた薄膜発光素子は低電圧駆動やフルカラー化などの可能性を強く示唆しているものの、性能面では解決しなければならない課題が多く残されている。特に長時間駆動に伴う特性劣化の問題は乗り越えねばならない課題である。該特性劣化の原因の一つとして、陰極の安定性の不足が挙げられる。陰極材料は、電子注入性を向上するために仕事関数の小さな金属が好ましいが、そのために酸化されやすいという問題を抱えている。
【0006】
【発明が解決しようとする課題】
この問題に対処するために陰極を仕事関数の大きい金属元素との合金にして用いる(特開平2−15595号公報)方法、あるいは仕事関数の小さい金属または合金上に仕事関数の大きい金属および合金を積層する(特開平4−233195号公報)等の手法が提案されている。しかしながら前者は仕事関数の小さい金属元素(例えばMg)を多量に含まなければ電子注入性が確保されないために仕事関数の大きい金属元素(例えばAg)の組成割合が小さくそのために安定性が充分でない。また後者は有機層と金属または合金との界面における酸化を防ぐことは困難である等の課題を抱えている。
【0007】
この発明は上述の点に鑑みてなされ、その目的は電子注入性が高い上に化学的安定性にも優れる陰極を開発することにより特性と信頼性に優れる有機薄膜発光素子およびその製造方法を提供することにある。
【0008】
【課題を解決するための手段】
上述の目的はこの発明によれば、絶縁性透明基体上に陽極、正孔注入層と発光層と電子注入層のうちの少なくとも発光層からなる有機層、陰極を積層してなる有機薄膜発光素子において、陰極がアルミニウムを主成分とし、副成分としてシリコン元素および仕事函数がアルミニウムの仕事函数よりも小さいMg、C a 、Mn、Ba、Laから選ばれる元素を含有し、かつシリコン元素の含有量が0.1重量%ないし3.00重量%であることにより達成される。
また、絶縁性透明基体上に陽極、正孔注入層と発光層と電子注入層のうちの少なくとも発光層からなる有機層、陰極を積層してなる有機薄膜発光素子において、陰極がアルミニウムを主成分とし、副成分としてシリコン元素および仕事函数がアルミニウムの仕事函数よりも小さいMg、C a 、Mn、Ba、Laから選ばれる元素を含有し、かつシリコン元素の含有量が0.1重量%ないし3.00重量%である有機薄膜発光素子の製造方法において、陰極はフラッシュ蒸着法により成膜されることにより達成される。
【0009】
また前記した有機薄膜発光素子の陰極はフラッシュ蒸着法により成膜されるとすることにより達成される。
また陰極のAl元素の含有量は、好ましくは90重量%以上であり、より好ましくは95重量%以上である。
陰極のSi元素の含有量は好ましくは0.01ないし3.00重量%であり、より好ましくは0.1ないし1.00重量%の範囲にある。
【0010】
アルミニウム金属元素の仕事函数4.2eVよりも小さい仕事函数を有する元素としては経済性の見地からMg、C a 、Mn、Ba、Laが挙げられる。アルミニウム金属元素の仕事函数4.2eVよりも小さい仕事函数を有する元素の含有量は、各元素の固溶限界内の含有量が用いられる。なお、Si元素の仕事函数はn型のシリコンの場合4.85eVである。
【0011】
【作用】
Al金属にSi元素を含有させると、導電性および生産性を損なうことなく、陰極に十分な耐酸化性が付与される。このSi元素を添加したAl合金に仕事関数の小さい金属元素を含有させると良好な電子注入性が得られる。
前記した陰極は沸点,蒸気圧の異なる少なくとも三つの元素を含有する組成物であるからフラッシュ蒸着法により陰極を形成するときに陰極組成の安定性と生産性が確保される。
【0012】
【実施例】
本発明の実施例を図面に基づいて説明する。
図1は本発明の実施例に係る有機薄膜発光素子の一例を示す断面図である。
図2は本発明の実施例に係る有機薄膜発光素子の異なる例を示す断面図である。
【0013】
図3は本発明の実施例に係る有機薄膜発光素子のさらに異なる例を示す断面図である。
図4は本発明の実施例に係る有機薄膜発光素子のさらに異なる例を示す断面図である。
上述の例において1は絶縁性透明基板、2は陽極、3は正孔注入層、4は発光層、5は電子注入層、6は陰極である。
【0014】
絶縁性透明基板1は有機薄膜発光素子の支持体であり、ガラス、樹脂などが用いられる。
陽極2は金,ニッケル等の半透膜やインジウムスズ酸化物(ITO)、酸化スズ(SnO2 )等の透明導電膜からなり、抵抗加熱蒸着,電子ビーム蒸着,スパッタ法等により形成される。膜厚は10ないし500nmの厚さが好ましい。
【0015】
正孔注入層3は発光層に効率よく正孔を輸送・注入し、該発光層4にて発光した光の波長領域においてできるだけ透明であることが望ましい。成膜方法としてはスピンコート,キャスティング,LB法,抵抗加熱蒸着,電子ビーム蒸着等があるが、抵抗加熱蒸着が一般的である。膜厚は5ないし500nmであり、好適には10ないし80nmである。正孔注入物質としてはヒドラゾン化合物,ピラリゾン化合物,スチルベン化合物,アミン系化合物,等が用いられる。正孔注入物質の具体例が化学式(I―1)ないし化学式(I―7)に示される。
【0016】
【化1】
【0017】
【化2】
【0018】
発光層4は正孔注入層3または陽極2より注入された正孔と、陰極6または電子注入層5から注入された電子により効率よく発光を行う。成膜方法としてはスピンコート,キャスティング,LB法,抵抗加熱蒸着,電子ビーム蒸着等があるが、抵抗加熱蒸着が一般的である。膜厚は5ないし500nmであり、好適には30ないし80nmである。
【0019】
発光層4としては金属キレート化合物,ペリノン誘導体,ジスチリルベンゼン誘導体等が用いられる。発光物質の具体例が化学式(II―1)ないし化学式(II―4)に示される。
【0020】
【化3】
【0021】
電子注入層5は電子を発光層4に効率よく輸送・注入することが必要である。成膜方法としてはスピンコート,キャスティング,LB法,抵抗加熱蒸着,電子ビーム蒸着等があるが、抵抗加熱蒸着が一般的である。膜厚は5ないし500nmであり、好適には30ないし80nmである。
電子注入層5としてはオキサジアゾール誘導体,ペリレン誘導体等が用いられる。電子注入物質の具体例が化学式(III ―1)ないし化学式(III ―4)に示される。
【0022】
【化4】
【0023】
実施例1
膜厚100nmのインジウムスズ酸化物(ITO)からなる陽極パターンを設けた50mm角のガラスを基板とし、この基板を抵抗加熱蒸着装置内に戴置し、正孔注入層、発光層、陰極の順に成膜した。成膜に際して真空槽内は8×10-4Paまで減圧した。正孔注入層には化学式(I−2)に示される正孔注入物質を用い、ボート温度230℃で加熱し、成長速度を0.2nm/sとして60nm厚さに成膜した。発光層には化学式(II―1)で示される発光物質を用い、ボート温度270℃で加熱し、成膜速度を0.2nm/sとして70nm厚さに形成した。こののち基板を抵抗加熱蒸着装置から取り出すことなく、陰極パターン用ステンレスマスクを基板に取り付け、陰極としてMgAlSiワイヤー(組成比1:98:1、線径1.0mm)を十分に加熱したタングステンボードに押しつけて300nmの膜厚にフラッシュ蒸着した。このフラッシュ蒸着により沸点,蒸気圧の異なる三つの元素が、MgAlSiワイヤーと同一組成で同時且つ安定に発光層の上に蒸着される。
実施例2
膜厚100nmのインジウムスズ酸化物(ITO)からなる陽極パターンを設けた50mm角のガラスを基板とし、この基板を抵抗加熱蒸着装置内に戴置し、発光層、電子輸送層、陰極の順に成膜した。成膜に際して真空槽内は8×10-4Paまで減圧した。発光層には化学式(II−1)に示される発光物質を用い、ボート温度270℃で加熱し、成長速度を0.2nm/sとして60nm厚さに形成した。電子輸送層には化学式(III −3)で示される電子輸送物質を用い、ボート温度210℃で加熱し、成膜速度を0.2nm/sとして40nm厚さに形成した。こののち基板を抵抗加熱蒸着装置から取り出すことなく、陰極マスクパターン用ステンレスマスクを基板に取り付け、新たに抵抗加熱蒸着装置内に戴置し、陰極としてMgAlSiワイヤー(組成比1:98:1、線径1.0mm)を十分に加熱したタングステンボードに押しつけて、300nmの膜厚にフラッシュ蒸着した。
比較例1
実施例1の陰極として二元蒸着法により、Al−Mg合金を300nm厚さに成膜する他は実施例1と同様にして有機薄膜発光素子を形成した。
比較例2
実施例2の陰極として二元蒸着法により、Al−Mg合金を300nm厚さに成膜する他は実施例2と同様にして有機薄膜発光素子を形成した。
【0024】
このようにして得られた有機薄膜発光素子を連続試験し画質寿命および輝度半減期を測定した。ここで画質寿命は有機薄膜発光素子において、長径100μm以上の非発光欠陥部(いわゆるダークスポット)が生成するまでの駆動時間を表す。測定結果を表1に示す。
【0025】
【表1】
表1に見られるように、実施例1,2は比較例1,2に比較して、画質寿命、輝度半減期ともに著しく向上しており、本発明の優位性は明らかである。
【0026】
【発明の効果】
Alを主成分とし、副成分としてSi元素と、仕事関数の小さい元素を含有させた合金を陰極として用いると電子注入性あるいは導電性を損なうことなく、陰極の耐酸化性が向上し、特性と信頼性に優れる有機薄膜発光素子が得られる。
フラッシュ蒸着により陰極を製造するときは、沸点,蒸気圧の異なる元素を含む場合において元素組成の安定した陰極を効率良く製造することができる。
【図面の簡単な説明】
【図1】本発明の実施例に係る有機薄膜発光素子の一例を示す断面図
【図2】本発明の実施例に係る有機薄膜発光素子の異なる例を示す断面図
【図3】本発明の実施例に係る有機薄膜発光素子のさらに異なる例を示す断面図
【図4】本発明の実施例に係る有機薄膜発光素子のさらに異なる例を示す断面図
【符号の説明】
1 絶縁性透明基板
2 陽極
3 正孔注入層
4 発光層
5 電子注入層
6 陰極[0001]
[Industrial application fields]
The present invention relates to a cathode of an organic thin film light emitting element used as a light emitting source of various display devices and a method for manufacturing the same.
[0002]
[Prior art]
With the rapid increase in demand for flat panel displays that replace conventional cathode ray tubes, various display elements have been developed and put into practical use. Electroluminescence elements (hereinafter referred to as EL elements) are also in line with these needs, especially due to the fact that the entire element is made of solid, and because it emits light by itself, it has high resolution and high visibility not found in other displays. It attracts attention.
[0003]
What is currently put into practical use is an EL element mainly made of an inorganic material using a ZnS / Mn system for a light emitting layer. However, this type of inorganic EL element has a problem that the driving voltage required for light emission is as high as about 200 V, so that the driving method is complicated and the manufacturing cost is high. In addition, since the efficiency of blue light emission is low, it is difficult to achieve full color.
In contrast, thin-film light-emitting devices using organic materials can be greatly reduced in driving voltage required for light emission, and can be fully colored by adding various light-emitting materials. It has been broken.
[0004]
In particular, in a laminated type composed of an anode / hole injection layer / light emitting layer / cathode, tris (8-hydroxyquinoline) aluminum is used as the light emitting agent and 1,1-bis (4-N, N-di-acid is used as the hole injecting agent. Since it was reported that the use of (tolylaminophenyl) cyclohexane gave a luminance of 1000 cd / m 2 or more at an applied voltage of 10 V or less, development has been spurred (Appl. Phys. Lett. 51 , 913 (1987)).
[0005]
As described above, although thin film light emitting devices using organic materials strongly suggest the possibility of low voltage driving and full color, there are still many problems that must be solved in terms of performance. In particular, the problem of characteristic deterioration associated with long-time driving is a problem that must be overcome. One of the causes of the characteristic deterioration is insufficient cathode stability. The cathode material is preferably a metal having a small work function in order to improve the electron injection property, but has a problem that it is easily oxidized.
[0006]
[Problems to be solved by the invention]
In order to cope with this problem, the cathode is used as an alloy with a metal element having a high work function (Japanese Patent Laid-Open No. 2-15595), or a metal and alloy having a high work function on a metal or alloy having a low work function. A method of laminating (JP-A-4-233195) has been proposed. However, the former does not ensure electron injection properties unless it contains a large amount of a metal element (for example, Mg) having a low work function, so the composition ratio of the metal element (for example, Ag) having a large work function is small, and therefore the stability is not sufficient. The latter also has problems such as difficulty in preventing oxidation at the interface between the organic layer and the metal or alloy.
[0007]
The present invention has been made in view of the above points, and an object thereof is to provide an organic thin-film light-emitting element having excellent characteristics and reliability by developing a cathode having high electron injection property and excellent chemical stability, and a method for manufacturing the same. There is to do.
[0008]
[Means for Solving the Problems]
An object of the present invention is to provide an organic thin film light emitting device comprising an anode, a hole injection layer, an organic layer composed of a light emitting layer and an electron injection layer, and a cathode laminated on an insulating transparent substrate. In which the cathode contains aluminum as a main component, the silicon element as an accessory component , and an element selected from Mg, Ca , Mn, Ba, La whose work function is smaller than the work function of aluminum , and the content of silicon element There is achieved by 0.1 wt% to 3.00 wt% der Rukoto.
Also, in an organic thin film light emitting device in which an anode, an organic layer composed of at least a light emitting layer among a light emitting layer, an electron injecting layer, and a cathode are laminated on an insulating transparent substrate, the cathode is mainly composed of aluminum. And an element selected from Mg, C a , Mn, Ba, and La whose work function is smaller than that of aluminum as a subcomponent , and the content of silicon element is 0.1 to 3% by weight In the method for manufacturing an organic thin film light emitting device of 0.000% by weight, the cathode is achieved by forming a film by a flash vapor deposition method.
[0009]
The cathode of the organic thin film light emitting element is achieved by forming a film by flash vapor deposition.
The content of Al element in the cathode is preferably 90% by weight or more, more preferably 95% by weight or more.
The content of Si element in the cathode is preferably 0.01 to 3.00% by weight, more preferably 0.1 to 1.00% by weight.
[0010]
Examples of the element having a work function smaller than 4.2 eV of the aluminum metal element include Mg, Ca , Mn, Ba, and La from the viewpoint of economy. As the content of the element having a work function smaller than the work function of 4.2 eV of the aluminum metal element, the content within the solid solution limit of each element is used. Note that the work function of Si element is 4.85 eV in the case of n-type silicon.
[0011]
[Action]
When Si element is contained in Al metal, sufficient oxidation resistance is imparted to the cathode without impairing conductivity and productivity. When an Al alloy to which this Si element is added contains a metal element having a small work function, good electron injection properties can be obtained.
Since the cathode described above is a composition containing at least three elements having different boiling points and vapor pressures, the stability and productivity of the cathode composition are ensured when the cathode is formed by flash vapor deposition.
[0012]
【Example】
Embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view showing an example of an organic thin film light emitting device according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a different example of the organic thin film light emitting device according to the embodiment of the present invention.
[0013]
FIG. 3 is a sectional view showing still another example of the organic thin film light emitting device according to the embodiment of the present invention.
FIG. 4 is a sectional view showing still another example of the organic thin film light emitting device according to the embodiment of the present invention.
In the above example, 1 is an insulating transparent substrate, 2 is an anode, 3 is a hole injection layer, 4 is a light emitting layer, 5 is an electron injection layer, and 6 is a cathode.
[0014]
The insulating
The
[0015]
It is desirable that the hole injection layer 3 is as transparent as possible in the wavelength region of the light emitted from the
[0016]
[Chemical 1]
[0017]
[Chemical formula 2]
[0018]
The
[0019]
As the
[0020]
[Chemical 3]
[0021]
The electron injection layer 5 needs to efficiently transport and inject electrons into the
As the electron injection layer 5, an oxadiazole derivative, a perylene derivative, or the like is used. Specific examples of the electron injecting substance are shown in chemical formula (III-1) to chemical formula (III-4).
[0022]
[Formula 4]
[0023]
Example 1
A glass of 50 mm square provided with an anode pattern made of indium tin oxide (ITO) with a thickness of 100 nm is used as a substrate, this substrate is placed in a resistance heating vapor deposition apparatus, and a hole injection layer, a light emitting layer, and a cathode in this order. A film was formed. During film formation, the pressure in the vacuum chamber was reduced to 8 × 10 −4 Pa. For the hole injection layer, a hole injection material represented by the chemical formula (I-2) was used, heated at a boat temperature of 230 ° C., and grown to a thickness of 60 nm at a growth rate of 0.2 nm / s. A light emitting material represented by the chemical formula (II-1) was used for the light emitting layer, heated at a boat temperature of 270 ° C., and formed to a thickness of 70 nm at a film formation rate of 0.2 nm / s. After that, without removing the substrate from the resistance heating vapor deposition apparatus, a stainless steel mask for a cathode pattern was attached to the substrate, and a MgAlSi wire (composition ratio 1: 98: 1, wire diameter 1.0 mm) was sufficiently heated as a cathode on a tungsten board. It was pressed and flash evaporated to a film thickness of 300 nm. By this flash deposition, three elements having different boiling points and vapor pressures are deposited on the light emitting layer simultaneously and stably with the same composition as the MgAlSi wire.
Example 2
A glass of 50 mm square provided with an anode pattern made of indium tin oxide (ITO) with a thickness of 100 nm is used as a substrate, this substrate is placed in a resistance heating vapor deposition apparatus, and a light emitting layer, an electron transport layer, and a cathode are formed in this order. Filmed. During film formation, the pressure in the vacuum chamber was reduced to 8 × 10 −4 Pa. A light emitting material represented by the chemical formula (II-1) was used for the light emitting layer, heated at a boat temperature of 270 ° C., and formed to a thickness of 60 nm at a growth rate of 0.2 nm / s. For the electron transport layer, an electron transport material represented by the chemical formula (III-3) was used, heated at a boat temperature of 210 ° C., and formed to a thickness of 40 nm at a film formation rate of 0.2 nm / s. After that, without removing the substrate from the resistance heating vapor deposition apparatus, a stainless mask for the cathode mask pattern is attached to the substrate and newly placed in the resistance heating vapor deposition apparatus, and MgAlSi wire (composition ratio 1: 98: 1, wire) is used as the cathode. (1.0 mm in diameter) was pressed against a sufficiently heated tungsten board and flash evaporated to a film thickness of 300 nm.
Comparative Example 1
An organic thin-film light-emitting element was formed in the same manner as in Example 1 except that an Al—Mg alloy film was formed to a thickness of 300 nm by a binary vapor deposition method as the cathode of Example 1.
Comparative Example 2
An organic thin-film light-emitting element was formed in the same manner as in Example 2 except that an Al—Mg alloy film was formed to a thickness of 300 nm by a binary vapor deposition method as the cathode of Example 2.
[0024]
The organic thin film light-emitting device thus obtained was continuously tested to measure the image quality life and the luminance half-life. Here, the image quality life represents a driving time until a non-light emitting defect portion (so-called dark spot) having a major axis of 100 μm or more is generated in the organic thin film light emitting element. The measurement results are shown in Table 1.
[0025]
[Table 1]
As can be seen from Table 1, Examples 1 and 2 have significantly improved image quality lifetime and luminance half-life compared to Comparative Examples 1 and 2, and the superiority of the present invention is clear.
[0026]
【The invention's effect】
When an alloy containing Si as a main component, Si element as an accessory component, and an element having a small work function is used as a cathode, the oxidation resistance of the cathode is improved without impairing the electron injecting property or conductivity. An organic thin film light emitting device having excellent reliability can be obtained.
When a cathode is manufactured by flash vapor deposition, a cathode having a stable element composition can be efficiently manufactured when elements having different boiling points and vapor pressures are included.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an example of an organic thin film light emitting device according to an embodiment of the present invention. FIG. 2 is a cross sectional view showing a different example of an organic thin film light emitting device according to an embodiment of the present invention. FIG. 4 is a cross-sectional view showing still another example of the organic thin film light emitting element according to the embodiment. FIG. 4 is a cross sectional view showing still another example of the organic thin film light emitting element according to the embodiment of the present invention.
1 Insulating
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13902195A JP3684614B2 (en) | 1995-06-06 | 1995-06-06 | Organic thin film light emitting device and method for manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13902195A JP3684614B2 (en) | 1995-06-06 | 1995-06-06 | Organic thin film light emitting device and method for manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08330072A JPH08330072A (en) | 1996-12-13 |
JP3684614B2 true JP3684614B2 (en) | 2005-08-17 |
Family
ID=15235633
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13902195A Expired - Lifetime JP3684614B2 (en) | 1995-06-06 | 1995-06-06 | Organic thin film light emitting device and method for manufacturing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3684614B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7816863B2 (en) | 2003-09-12 | 2010-10-19 | Semiconductor Energy Laboratory Co., Ltd. | Light emitting device and method for manufacturing the same |
JP2005108825A (en) * | 2003-09-12 | 2005-04-21 | Semiconductor Energy Lab Co Ltd | Light emitting apparatus and method of manufacturing the same |
KR100611673B1 (en) * | 2005-01-31 | 2006-08-10 | 삼성에스디아이 주식회사 | Thin film formation method and manufacturing method of organic light emitting device |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05117845A (en) * | 1991-10-22 | 1993-05-14 | Matsushita Electric Ind Co Ltd | Device and method for film forming of compound material |
JPH05159882A (en) * | 1991-12-04 | 1993-06-25 | Idemitsu Kosan Co Ltd | Manufacture of electron injectable electrode and manufacture of organic electroluminescence element therewith |
JP3243311B2 (en) * | 1992-12-15 | 2002-01-07 | キヤノン株式会社 | EL device |
JP2701738B2 (en) * | 1994-05-17 | 1998-01-21 | 日本電気株式会社 | Organic thin film EL device |
JPH0896963A (en) * | 1994-09-28 | 1996-04-12 | Tdk Corp | Organic electroluminescent device |
-
1995
- 1995-06-06 JP JP13902195A patent/JP3684614B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH08330072A (en) | 1996-12-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US6949878B2 (en) | Multicolor light emission apparatus with multiple different wavelength organic elements | |
JPH06290873A (en) | Organic thin film light emitting device | |
JP4454130B2 (en) | Organic electroluminescence device | |
TW200414799A (en) | Organic electroluminescent device, method for manufacturing the organic electroluminescent device, and organic electroluminescent display apparatus | |
JPH04304466A (en) | Organic thin-film light emitting element | |
JPH1140365A (en) | Organic EL device and method of manufacturing the same | |
JP2004014512A (en) | Organic light emitting diode device | |
KR20020076171A (en) | Organic light-emitting device capable of high-quality display | |
JP3684614B2 (en) | Organic thin film light emitting device and method for manufacturing the same | |
JPH1131587A (en) | Organic electroluminescent element and manufacture thereof | |
JPH04264189A (en) | electroluminescent element | |
JP2000188184A (en) | Organic thin film EL device and method of manufacturing the same | |
JPH05315078A (en) | Organic thin film luminescent element | |
JPH06231881A (en) | Organic thin film luminous element | |
JP3011277B2 (en) | Manufacturing method of organic electroluminescence device | |
JPH11121172A (en) | Organic el element | |
JP3170957B2 (en) | Organic thin film light emitting device | |
JP3253368B2 (en) | EL device | |
JP2949966B2 (en) | Organic thin-film light emitting device | |
JP3418510B2 (en) | Organic electroluminescent device | |
JP2001332390A (en) | Electric field-effect light emitting organic element | |
JPH0633047A (en) | Organic thin film light emitting device | |
JPH118074A (en) | Organic electroluminescence device | |
JPH09283281A (en) | Organic electroluminescent device | |
JPH0753951A (en) | Organic thin film light emitting device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20040210 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20040413 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20041116 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20050112 |
|
A911 | Transfer to examiner for re-examination before appeal (zenchi) |
Free format text: JAPANESE INTERMEDIATE CODE: A911 Effective date: 20050214 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20050510 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20050523 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080610 Year of fee payment: 3 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090610 Year of fee payment: 4 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100610 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100610 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110610 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110610 Year of fee payment: 6 |
|
S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120610 Year of fee payment: 7 |
|
S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313113 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120610 Year of fee payment: 7 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120610 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130610 Year of fee payment: 8 |
|
EXPY | Cancellation because of completion of term |