JP4340406B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP4340406B2
JP4340406B2 JP2001242092A JP2001242092A JP4340406B2 JP 4340406 B2 JP4340406 B2 JP 4340406B2 JP 2001242092 A JP2001242092 A JP 2001242092A JP 2001242092 A JP2001242092 A JP 2001242092A JP 4340406 B2 JP4340406 B2 JP 4340406B2
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JP2003057915A (en
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章代 並木
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、複写機、ファクシミリ、プリンタ等のカラー画像形成装置に係り、詳しくは、複数の像担持体と該像担持体上に形成した画像を中間転写体上に一次転写する一次転写手段と、該中間転写体上の一次転写画像を像保持体上に二次転写する二次転写手段とを有する画像形成装置に関するものである。
【0002】
【従来の技術】
今日、画像形成装置としては、市場からの要求にともない、カラー複写機やカラープリンタなど、カラー画像を形成できるものが多くなってきている。
カラー画像形成装置には、1ドラム型のものとタンデム型のものとがある。1ドラム型のものは、像担持体としての1つの感光体のまわりに複数色の現像装置を備え、それらの現像装置で各色トナー像を形成して感光体上で重ね合わせ、感光体上のカラー画像を像保持体としての転写材上に転写することによってカラー画像を得るものである。また、タンデム型のものは、個別に現像装置を備えた複数の感光体を有し、各感光体上にそれぞれ単色トナー画像を形成し、それらの単色トナー画像を転写材上に順次転写することによってカラー画像を得るものである。
上記1ドラム型と上記タンデム型とを比較すると、1ドラム型は、感光体が1つであるため、画像形成装置を比較的小型化できコストも低減できるが、1つの感光体上に複数回(通常4回)画像形成を行うことでフルカラー画像を形成するため、画像形成の高速化は困難である。タンデム型は、逆に大型化しコスト高となるものの、画像形成の高速化が容易であるという利点がある。近年、フルカラーの画像形成にもモノクロ画像形成並みのスピードが要求されることから、タンデム型が注目されてきている。
【0003】
更にタンデム型の画像形成装置には、直接転写方式と間接転写方式とがある。
図9は、直接転写方式のタンデム型画像形成装置の説明図、図10は、間接転写方式のタンデム型画像形成装置の説明図である。直接転写方式では、図9に示すように、各感光体上に形成した画像を転写材搬送ベルトによって搬送される転写材上に転写装置により順次転写する。間接転写方式では、図10に示すように、各感光体上に形成した画像を一次転写装置によっていったん中間転写体に一次転写し、中間転写体上の一次転写画像を二次転写装置により転写材上に一括して二次転写する。
【0004】
これら2つの方式のタンデム型画像形成装置のうち、直接転写方式では、横に並べた複数の感光体の更に転写材搬送方向上流側に給紙装置を、下流側に定着装置を配置しなければならず、転写材搬送方向に大型化してしまうという欠点がある。これに対し、間接転写方式では、給紙装置や定着装置位置を比較的自由に設定することができ、例えば、給紙装置および定着装置を感光体の下方に配置すれば、転写材搬送方向での小型化が可能となるというメリットがある。
【0005】
また、直接転写方式では、転写材搬送方向に大型化しないようにするために、定着装置をタンデム型画像形成装置に接近して配置することとなるため、最後の色の転写位置から定着位置までの距離に充分な余裕をもたせることができない。このため、像保持体が撓むだけの余裕がないまま像保持体先端が定着ニップに進入し、これによって、像保持体先端が定着ニップに進入するときの衝撃が大きくなったり、転写ニップを通過するときの転写材搬送速度が定着ニップを通過するときの転写材搬送速度に対して差があると速度差によって一次転写や画像形成に予期せぬ影響を及ぼしてしまったりするという欠点がある。これに対し、間接転写方式では、転写材が撓むことができる十分な余裕をもって定着ニップを配置することができるので、上記のような定着ニップ及び一次転写や画像形成への予期せぬ影響が及ばない。
以上のようなことから、最近は、タンデム型画像形成装置のうち特に間接転写方式のものが注目されてきている。
【0006】
【発明が解決しようとする課題】
ところが、タンデム型画像形成装置のうち上記中間転写方式のものは、二次転写の際に転写材を中間転写部材に押し付けるための二次転写部材を有し、中間転写体に対して接離するようになっている。この二次転写部材の接離動作が中間転写体への画像の一次転写中に行われると、接離によって中間転写体が受ける振動等の衝撃が一次転写ニップ部に伝わり、中間転写体上の一次転写画像の乱れを生じることがあった。一次転写画像の乱れとは、具体的には一次転写中に振動を受けることによって画像上に細かいスジが現れる所謂バンディングという現象である。そして、一次転写画像が乱れることによって、転写材上に最終的に形成される二次転写画像にバンディングや画像の位置ずれ等の画像の乱れが生じていた。
【0007】
本発明は以上の問題点に鑑みなされたものであり、その目的とするところは、二次転写部材が中間転写体に接離するときの衝撃に起因して生じる転写画像の乱れを防止することができる画像形成装置を提供することである。
【0008】
【課題を解決するための手段】
上記目的を達成するために、請求項1ないし3の画像形成装置は、複数の像担持体と、該複数の像担持体上にトナー像を形成する複数のトナー像形成手段と、該複数の像担持体上のトナー像を中間転写体との接触位置で該中間転写体上に順次一次転写して重ね合わせトナー像を形成する一次転写手段と、該中間転写体上の重ね合わせトナー像を像保持体上に二次転写する二次転写手段とを有し、該二次転写手段が、該像保持体を該中間転写体に押し付けるための二次転写部材と、該二次転写部材を該中間転写体に対して所定のタイミングで接離する二次転写部材接離手段とを有する画像形成装置において、該二次転写部材接離手段による該接離動作の該所定のタイミングを、該複数の像担持体上のトナー像のうち始めのトナー像の一次転写が開始されてから最後のトナー像の一次転写が終了するまでの一次転写動作中、及び、該中間転写体上の重ね合わせトナー像の二次転写動作中以外としたものである。
【0009】
請求項1ないし3の画像形成装置においては、少なくとも全ての像保持体上のトナー像が中間転写体に一次転写されている一次転写動作中及び中間転写体上の重ね合わせトナー像が像保持体に二次転写されている二次転写動作中には、二次転写部材接離手段による二次転写部材の中間転写体に対する接離を行わないようにする。これによって、一次転写及び二次転写の動作中には各転写部に二次転写部材が中間転写体に接離するときの衝撃の影響を与えないようにし、像保持体上に形成される画像にバンディングや位置ずれが生じないようにする。
特に、請求項1の画像形成装置では、トナー像形成手段が複数の像担持体上に静電潜像を形成し該静電潜像を現像してトナー像を形成するものであり、該複数の像担持体上のトナー像のうち始めのトナー像に対応する静電潜像の現像が開始された後であって、かつ、該初めのトナー像の一次転写が開始される前に、上記二次転写部材が上記中間転写体に接触しているか否かを判断し、かつ、接触していない場合には上記二次転写部材接離手段で上記二次転写部材を上記中間転写体に接触させるものである。
また、請求項2の画像形成装置は、原稿読み取り装置を有し、上記原稿読み取り装置に対する操作者の読み取り開始指示を受け付けた後であって、読み取りを開始する前に、上記二次転写部材が上記中間転写体に接触しているか否かを判断し、かつ、接触していない場合には上記二次転写部材接離手段で上記二次転写部材を上記中間転写体に接触させるものである。
ここで、二次転写部材が中間転写体から離間している場合とは、トナー像形成開始を行うタイミングが画像形成装置の電源をONした直後、前の画像の二次転写が終了した後、或いは像保持体がジャムしそのジャムが解消された直後などが考えられ、それぞれ装置の設定によって決まるものである。
【0010】
また、請求項の画像形成装置は、請求項1または2の画像形成装置において、上記複数の像担持体上のトナー像のうち、始めのトナー像の上記中間転写体への一次転写開始から、該中間転写体上の重ね合わせトナー像の上記像保持体への二次転写終了までの転写動作中は、常に上記二次転写部材を上記中間転写体に接触させ続けるものである。
【0011】
請求項の画像形成装置においては、始めのトナー像の一次転写開始以前に二次転写部材の中間転写体への接触を行い、像保持体への二次転写が全て終了するまで二次転写部材の接触状態を維持し続ける。これによって、一次転写終了後で二次転写開始前に像保持体を中間転写体に接触させる必要がなくなり、最後のトナー像の一次転写終了後から重ね合わせトナー像の二次転写開始までの間に二次転写部材接触動作のための時間を割く必要がなくなる。
【0014】
【発明の実施の形態】
以下、本発明をタンデム型間接転写方式の電子写真装置であるプリンタに適用した実施形態について説明する。
図1は、この発明が適用可能なプリンタの概略構成図である。図中符号100は複写装置本体、200はそれを載せる給紙テーブル、300は複写装置本体100上に取り付けるスキャナ、400はさらにその上に取り付ける原稿自動搬送装置(ADF)である。複写装置本体100には、中央に、無端ベルト状の中間転写体10を設ける。中間転写体10は、図2に示すように、ベース層11を、例えば伸びの少ないフッ素樹脂や伸びの大きなゴム材料に帆布など伸びにくい材料で構成された基層をつくり、その上に弾性層12を設ける。弾性層12は、例えばフッ素系ゴムやアクリロニトリル−ブタジエン共重合ゴムなどでつくる。その弾性層12の表面は、例えばフッ素系樹脂をコーティングして平滑性のよいコート層13で被ってなる。
【0015】
この中間転写体は、図1に示すとおり3つの支持ローラ14,15,16に掛け回して図中時計回りに回転搬送可能とする。この図示例では、3つのなかで第2の支持ローラ15の左に、画像転写後に中間転写体10上に残留する残留トナーを除去する中間転写体クリーニング装置17を設ける。また、3つのなかで第1の支持ローラ14と第2の支持ローラ15間に張り渡した中間転写体10上には、その搬送方向に沿って、シアン・マゼンタ・イエロー・ブラックの4つの画像形成手段18を横に並べて配置してタンデム画像形成部20を構成する。
【0016】
そのタンデム画像形成部20の上には、図1に示すように、さらに露光装置21を設ける。一方、中間転写体10を挟んでタンデム画像形成部20と反対の側には、二次転写手段としての二次転写装置22を備える。二次転写装置22は、図示例では、2つのローラ23a,23b間に、無端ベルトである二次転写ベルト24を掛け渡して構成し、中間転写体10を介して第3の支持ローラ16に押し当てて配置し、中間転写体10上の画像を像保持体としてのシートに二次転写する。二次転写装置22の横には、シート上の転写画像を定着する定着装置25を設ける。定着装置25は、無端ベルトである定着ベルト26に加圧ローラ27を押し当てて構成する。
【0017】
上述した二次転写装置22には、画像転写後のシートをこの定着装置25へと搬送するシート搬送機能も備えてなる。もちろん、二次転写装置22として、転写ローラや非接触のチャージャを配置してもよく、そのような場合は、このシート搬送機能を併せて備えることは難しくなる。なお、図示例では、このような二次転写装置22および定着装置25の下に、上述したタンデム画像形成部20と平行に、シートの両面に画像を記録すべくシートを反転するシート反転装置28を備える。
【0018】
さて、いまこのカラー電子写真装置を用いてコピーをとるときは、原稿自動搬送装置400の原稿台30上に原稿をセットする。または、原稿自動搬送装置400を開いてスキャナ300のコンタクトガラス32上に原稿をセットし、原稿自動搬送装置400を閉じてそれで押さえる。
そして、不図示のスタートスイッチを押すと、原稿自動搬送装置400に原稿をセットしたときは、原稿を搬送してコンタクトガラス32上へと移動して後、他方コンタクトガラス32上に原稿をセットしたときは、直ちにスキャナ300を駆動し、第1走行体33および第2走行体34を走行する。そして、第1走行体33で光源から光を発射するとともに原稿面からの反射光をさらに反射して第2走行体34に向け、第2走行体34のミラーで反射して結像レンズ35を通して読み取りセンサ36に入れ、原稿内容を読み取る。
【0019】
また、不図示のスタートスイッチを押すと、不図示の駆動モータで支持ローラ14,15,16の1つを回転駆動して他の2つの支持ローラを従動回転し、中間転写体10を回転搬送する。同時に、個々の画像形成手段18でその感光体40を回転して各感光体40上にそれぞれ、シアン・マゼンタ・イエロー・ブラックの単色画像を形成する。そして、中間転写体10の搬送とともに、それらの単色画像を順次転写して中間転写体10上に合成カラー画像を形成する。
【0020】
一方、不図示のスタートスイッチを押すと、給紙テーブル200の給紙ローラ42の1つを選択回転し、ペーパーバンク43に多段に備える給紙カセット44の1つからシートを繰り出し、分離ローラ45で1枚ずつ分離して給紙路46に入れ、搬送ローラ47で搬送して複写機本体100内の給紙路48に導き、レジストローラ49に突き当てて止める。または、給紙ローラ50を回転して手差しトレイ51上のシートを繰り出し、分離ローラ52で1枚ずつ分離して手差し給紙路53に入れ、同じくレジストローラ49に突き当てて止める。
【0021】
そして、中間転写体10上の合成カラー画像にタイミングを合わせてレジストローラ49を回転し、中間転写体10と二次転写装置22との間にシートを送り込み、二次転写装置22で転写してシート上にカラー画像を記録する。画像転写後のシートは、二次転写装置22で搬送して定着装置25へと送り込み、定着装置25で熱と圧力とを加えて転写画像を定着して後、切換爪55で切り換えて排出ローラ56で排出し、排紙トレイ57上にスタックする。または、切換爪55で切り換えてシート反転装置28に入れ、そこで反転して再び転写位置へと導き、裏面にも画像を記録して後、排出ローラ56で排紙トレイ57上に排出する。一方、画像転写後の中間転写体10は、中間転写体クリーニング装置17で、画像転写後に中間転写体10上に残留する残留トナーを除去し、タンデム画像形成部20による再度の画像形成に備える。
【0022】
ここで、レジストローラ49は一般的には接地されて使用されることが多いが、シートの紙粉除去のためにバイアスを印加することも可能である。例えば、導電性ゴムローラを用いバイアスを印加する。径φ18で、表面を1mm厚みの導電性NBRゴムとする。電気抵抗はゴム材の体積抵抗で10E9Ωcm程度であり、印加電圧はトナーを転写する側(表側)には−800V程度の電圧を印加する。また、紙裏面側は+200V程度の電圧を印加する。
【0023】
一般的に中間転写方式は紙粉が感光体にまで移動しづらいため、紙粉転写を考慮する必要が少なくアースになっていても良い。また、印加電圧として、DCバイアスが印加されているが、これはシートをより均一帯電させるためDCオフセット成分を持ったAC電圧でも良い。
【0024】
このようにバイアスを印加したレジストローラ49を通過した後の紙表面は、若干マイナス側に帯電している。よって、中間転写体10からシートへの転写では、レジストローラ49に電圧を印加しなかった場合に比べて転写条件が変わり転写条件を変更する場合がある。
【0025】
図3は、タンデム画像形成部20の部分拡大図である。上述したタンデム画像形成部20において、個々の画像形成手段18は、図3に示すように、ドラム状の像担持体としての感光体40のまわりに、帯電装置60、現像装置61、一次転写手段としての一次転写装置62、感光体クリーニング装置63、除電装置64などを備えてなる。
【0026】
また、画像形成手段18を構成する部分の全部または一部でプロセスカートリッジを形成し、複写機本体100に対して一括して着脱自在としてメンテナンス性を向上するようにしてもよい。画像形成手段18を構成する部分のうち、帯電装置60は、図示例ではローラ状につくり、感光体40に接触して電圧を印加することによりその感光体40の帯電を行う。勿論,非接触のスコロトロンチャージャで帯電を行うことも出来る。
【0027】
現像装置61は、一成分現像剤を使用してもよいが、図示例では、磁性キャリアと非磁性トナーとよりなる二成分現像剤を使用する。そして、その二成分現像剤を攪拌しながら搬送して現像スリーブ65に二成分現像剤を供給付着させる攪拌部66と、その現像スリーブ65に付着した二成分現像剤のうちのトナーを感光体40に転移する現像部67とで構成し、その現像部67より攪拌部66を低い位置とする。
【0028】
攪拌部66には、平行な2本のスクリュ68を設ける。図6は、攪拌部の説明図である。図6に示すように、2本のスクリュ68の間は、両端部を除いて仕切り板69で仕切る。また、現像ケース70にトナー濃度センサ71を取り付ける。
【0029】
一方、現像部67には、現像ケース70の開口を通して感光体40と対向して現像スリーブ65を設けるとともに、その現像スリーブ65内にマグネット72を固定して設ける。また、その現像スリーブ65に先端を接近してドクタブレード73を設ける。図示例では、ドクタブレード73と現像スリーブ65間の最接近部における間隔は、500μmに設定している。
【0030】
そして、2成分現像剤を2本のスクリュ68で攪拌しながら搬送循環し、現像スリーブ65に供給する。現像スリーブ65に供給された現像剤は、マグネット72により汲み上げて保持され、現像スリーブ65上に磁気ブラシを形成する。磁気ブラシは、現像スリーブ65の回転とともに、ドクタブレード73によって適正な量に穂切りされる。切り落とされた現像剤は、攪拌部66に戻される。
他方、現像スリーブ65上の現像剤のうちトナーは、現像スリーブ65に印加する現像バイアス電圧により感光体40に転移してその感光体40上の静電潜像を可視像化する。可視像化後、現像スリーブ65上に残った現像剤は、マグネット72の磁力がないところで現像スリーブ65から離れて攪拌部66に戻る。この繰り返しにより、攪拌部66内のトナー濃度が薄くなると、それをトナー濃度センサ71で検知して攪拌部66にトナーが補給される。
【0031】
ちなみに、図示例では、感光体40の線速を200mm/s、現像スリーブ65の線速を240mm/sとしている。感光体40の直径を50mm、現像スリーブ65の直径を18mmとして、現像行程が行われる。現像スリーブ65上のトナーの帯電量は、−10〜−30μC/gの範囲が好適である。感光体40と現像スリーブ65の間隙である現像ギャップGPは、従来と同様に0.8mmから0.4mmの範囲で設定でき、値を小さくすることで現像効率の向上を図ることが可能である。感光体40の厚みを30μmとし、光学系のビームスポット径を50×60μm、光量を0.47mWとしている。また、感光体40の帯電(露光前)電位V0を−700V、露光後電位VLを−120Vとして現像バイアス電圧を−470Vすなわち現像ポテンシャル350Vとして現像工程が行われるものである。
【0032】
次に、一次転写装置62はローラ状とし、中間転写体10を挟んで感光体40に押し当てて設ける。別に、ローラ状に限らず、導電性のブラシ形状や非接触のコロナチャージャなどであってもよい。
【0033】
感光体クリーニング装置63は、先端を感光体40に押し当てて、例えばポリウレタンゴム製のクリーニングブレード75を備える。クリーニング性を高めるために外周を感光体40に接触ブラシを併用する。本説明図では外周を感光体40に接触導電性のファーブラシ76を矢印方向に回転自在に備える。また、ファーブラシ76にバイアスを印加する金属製電界ローラ77を矢示方向に回転自在に備え、その電界ローラ77にスクレーパ78の先端を押し当てる。さらに、除去したトナーを回収する回収スクリュ79を設ける。
【0034】
そして、感光体40に対してカウンタ方向に回転するファーブラシ76で、感光体40上の残留トナーを除去する。ファーブラシ76に付着したトナーは、ファーブラシ76に対してカウンタ方向に接触して回転するバイアスを印加された電界ローラ77に取り除かれる。電界ローラ77に付着されたトナーは、スクレーパ78でクリーニングされる。感光体クリーニング装置63で回収したトナーは、回収スクリュ79で感光体クリーニング装置63の片側に寄せ、詳しくは後述するトナーリサイクル装置80で現像装置61へと戻して再利用する。
除電装置64は、例えばランプであり、光を照射して感光体40の表面電位を初期化する。
【0035】
そして、感光体40の回転とともに、まず帯電装置60で感光体40の表面を一様に帯電し、次いでスキャナ300の読み取り内容に応じて上述した露光装置21からレーザやLED等による書込み光Lを照射して感光体40上に静電潜像を形成する。
その後、現像装置61によりトナーが付着され静電潜像を可視像化し、その可視像を一次転写装置62で中間転写体10上に転写する。画像転写後の感光体40の表面は、感光体クリーニング装置63で残留トナーを除去して清掃し、除電装置64で除電して再度の画像形成に備える。
【0036】
図4は、図1に示すプリンタの要部拡大図である。同図においては、タンデム画像形成部20の各画像形成手段18、その画像形成手段18の各感光体40、各現像装置61、各感光体クリーニング装置63、および各画像形成手段18の感光体40にそれぞれ対向して設ける各一次転写装置62の各符号の後に、それぞれブラックの場合はBKを、イエローの場合はYを、マゼンタの場合はMを、シアンの場合はCを付して示す。
なお、図4中符号74は、図1および図3では図示を省略するが、各一次転写装置62間において、中間転写体10のベース層11側に接触して設ける導電性ローラである。この導電性ローラ74は、転写時に各一次転写装置62により印加するバイアスが、中抵抗のベース層11を介して隣接する各画像形成手段18に流れ込むことを阻止するものである。
【0037】
尚、本実施形態のプリンタは、図示を省略した二次転写部材接離手段を設け、二次転写ベルト24とローラ23aからなる二次転写部材を二次転写ニップNにおいて中間転写体に対して所定のタイミングで接離可能に構成している。接離機構としては、二次転写ニップN側で二次転写ベルト24が張架されているローラ23aを支持ローラ16に接触及び離間可能に支持することにより構成している。ローラ23aの接離機構は、クラッチを用いてローラ23aの支持ローラに対する位置を移動可能に構成することが可能であるが、この構成に限るものではない。そして、この二次転写部材の接離のタイミングは、本実施形態の特徴部に関するものなので後に詳述する。
【0038】
次に、図5はトナーリサイクル装置80の取り付け説明図、図6は全体説明図である。図5に示すとおり、感光体クリーニング装置63の回収スクリュ79には、一端に、ピン81を有するローラ部82を設ける。そして、そのローラ部82に、トナーリサイクル装置80のベルト状回収トナー搬送部材83の一側を掛け、その回収トナー搬送部材83の長孔84にピン81を入れる。回収トナー搬送部材83の外周には一定間隔置きに羽根85を設けてなり、その他側は、回転軸86のローラ部87に掛ける。
【0039】
回収トナー搬送部材83は、回転軸86とともに、図6に示す搬送路ケース88内に入れる。搬送路ケース88は、カートリッジケース89と一体につくり、その現像装置61側の端部に、現像装置61の前述した2本のスクリュ68の1本を入れてなる。そして、外部から駆動力を伝達して回収スクリュ79を回転するとともに、回収トナー搬送部材83を回転搬送し、感光体クリーニング装置63で回収したトナーを搬送路ケース88内を通してスクリュ68の回転で現像装置61へと搬送する。その後、上述したとおり、2本のスクリュ68ですでに現像装置61内にある現像剤とともに攪拌しながら搬送循環し、現像スリーブ65に供給してドクタブレード73により穂切りして後、感光体40に転移してその感光体40上の潜像を現像する。
【0040】
ところで、本実施形態のような中間転写方式のタンデム型プリンタでは、二次転写接離手段による二次転写ベルト24及びローラ23aからなる二次転写部材の中間転写体10に対する接離動作による衝撃によって、一次転写画像にバンディングが生じたり、二次転写画像にバンディングや位置ずれが生じたりすることがあった。そこで、本実施形態においては、二次転写部材が中間転写体10に接離するときの衝撃に起因して生じる転写画像の乱れを防止できるようにしている。以下に本実施形態の特徴部について説明する。
【0041】
〔実施例1〕
図7は、実施例1の装置動作にかかるフローチャートである。
先ず、ユーザーが原稿をスキャナ300のコンタクトガラス32上にセットし、スタートスイッチを押す(ステップ1)と、原稿内容が読み取られる(ステップ2)。読み取った画像に応じて感光体40C,40M,40Y,40BK上に静電潜像の形成が行われる(ステップ3)。そして、感光体40C,40M,40Y,40BK上に形成された静電潜像の現像が開始される(ステップ4)。感光体上に形成される4色のトナー像のうち、最も先に中間転写体10上への一次転写が開始される始めのトナー像であるシアントナー像が一次転写ニップに到達する前に、二次転写部材が中間転写体10に接触しているかを判断し(ステップ5)、接触状態でない場合(ステップ5でN)、図示を省略した二次転写部材接離手段によりローラ23aを支持ローラ16側に移動させて二次転写部材を中間転写体10に接触させて(ステップ6)その後中間転写体10への一次転写を開始する(ステップ7)。一方、二次転写部材が中間転写体10に接触状態の場合(ステップ5でY)、そのまま中間転写体10への一次転写を開始する(ステップ7)。そして、中間転写体10上に重ね合わせトナー像を形成し、二次転写ニップにタイミングをとって進入してくるシートに二次転写が行われる(ステップ8)。シートへの二次転写が全て終了すると、二次転写部材接離手段によりローラ23aを支持ローラ16とは離間する方向に移動させて二次転写部材を中間転写体10から離間させる(ステップ9)。一方、トナー像を担持したシートは、定着装置25でトナー像の定着が行われて(ステップ10)、機外に排出され画像形成動作を終了する。
【0042】
上記実施例1によれば、感光体上のトナー像が中間転写体10に一次転写されている一次転写動作中及び中間転写体10上に一次転写された重ね合わせトナー像がシートに二次転写されている二次転写動作中は、二次転写部材を中間転写体10に接触させ続け、転写動作中に接離を行わないようにしているので、一次転写及び二次転写の動作中には接離による衝撃が発生しない。これによって、シート上には、バンディングや位置ずれ等の画像の乱れが生じていない良好な転写画像を得ることができる。
また、本実施例1のように、始めのトナー像の中間転写体10への一次転写開始以前に二次転写部材の中間転写体10への接触を行い、シートへの二次転写が終了するまで接触させ続けることにより、最後のトナー像の一次転写終了後からトナー像の二次転写開始までの間に二次転写部材接触動作のための時間を設ける必要がなくなる。従って、一次転写開始から二次転写終了までの転写動作時間が長びくことを防止できる。
【0043】
〔実施例2〕
次に、トナー像形成開始時に二次転写部材が中間転写体10から離間している場合の実施例2にかかる装置動作について説明する。
【0044】
図8は、実施例2の装置動作にかかるフローチャートである。
先ず、ユーザーが原稿をスキャナ300のコンタクトガラス32上にセットし、スタートスイッチを押す(ステップ1)、二次転写部材が中間転写体10に接触しているかを判断し(ステップ2)、接触状態でない場合(ステップ2でN)、図示を省略した二次転写部材接離手段によりローラ23aを支持ローラ16側に移動させて二次転写部材を中間転写体10に接触させ(ステップ3)その後原稿内容が読み取られる(ステップ4)。一方、二次転写部材が中間転写体10に接触状態の場合(ステップ5でY)、そのまま原稿内容が読み取られる(ステップ4)。読み取った画像に応じて感光体40C,40M,40Y,40BK上に静電潜像の形成が行われる(ステップ5)。そして、感光体40C,40M,40Y,40BK上に形成された静電潜像の現像が行われる(ステップ6)。感光体上に形成される4色のトナー像のうち、最も先に中間転写体10上への一次転写が開始される始めのトナー像であるシアントナー像が一次転写ニップに到達すると、中間転写体10への一次転写を開始する(ステップ7)。そして、中間転写体10上に重ね合わせトナー像を形成し、二次転写ニップにタイミングをとって進入してくるシートに二次転写が行われる(ステップ8)。シートへの二次転写が全て終了すると、二次転写部材接離手段によりローラ23aを支持ローラ16とは離間する方向に移動させて二次転写部材を中間転写体10から離間させる(ステップ9)。一方、トナー像を担持したシートは、定着装置25でトナー像の定着が行われて(ステップ10)、機外に排出され画像形成動作を終了する。
【0045】
ここで、スタートスイッチを押した直後に二次転写部材が中間転写体10から離間している場合(ステップ2でN)とは、この装置動作の開始タイミングがプリンタの電源をONした直後である場合、前の画像の二次転写が終了した後に離間動作を行った場合、或いはシートがジャムしたために二次転写部材の離間動作を行ってそのジャムが解消された直後である場合などが考えられる。これらのうち、プリンタ電源のOFF時や二次転写が終了した後に二次転写部材の離間動作を行う構成を採用した場合は、中間転写体10及び二次転写部材に接触圧がかかった状態で長時間放置されることによって生じる恐れのある両者の変形や表面変性を回避することができ望ましいことである。本実施形態のプリンタにおいてもそのような目的で接離動作を行うよう二次転写部材接離手段を構成している。
【0046】
上記実施例2によれば、トナー像形成動作開始時即ち潜像形成開始時に二次転写部材が中間転写体10から離間した状態となっている場合に、潜像形成を開始するのに先だって二次転写部材接離手段により二次転写部材を中間転写体10に接触させる。そして、二次転写部材を中間転写体10に接触させたまま現像,一次転写,続いて二次転写を全て連続して実行する。これによって、トナー像形成開始時に二次転写部材が中間転写体10から離間している場合でも一次転写開始前には確実に二次転写部材の中間転写体10への接触を完了することができる。また、最後のトナー像の一次転写終了後からトナー像の二次転写開始までの間に必要となる二次転写部材接触動作のための時間を設ける必要がなくなる。従って、シート上には、バンディングや位置ずれ等の画像の乱れが生じていない良好な転写画像を得ることができると共に、一次転写開始から二次転写終了までの転写動作時間が長くなることも防止できる。
【0047】
尚、上記実施例1及び2においては、形成する画像がフルカラーの場合について説明したが、黒の画像形成手段18のみしか使用しない黒単色モードの場合でも、本発明を適用することができる。その場合、一次転写を行う時の始めのトナー像が黒トナー像となる。
【0048】
【発明の効果】
請求項1ないし3の画像形成装置によれば、一次転写及び二次転写の動作中には二次転写部材の中間転写体に対する接離を行わないことにより像保持体上に形成される画像にバンディングや位置ずれが生じないようにするので、二次転写部材が中間転写体に接離するときの衝撃に起因して生じる転写画像の乱れを防止することができるという優れた効果がある。
【0049】
特に、請求項の画像形成装置によれば、一次転写と二次転写との間に二次転写部材接触動作のための時間を割く必要がなくなるので、一次転写と二次転写とを連続して行ったり、一次転写に平行して二次転写を行ったりすることもできるようになる。従って、一次転写開始から二次転写終了までの転写動作時間を短縮することができるという優れた効果がある。
【0051】
【図面の簡単な説明】
【図1】実施形態に係るプリンタの概略構成図。
【図2】中間転写体の断面図。
【図3】タンデム画像形成部の部分拡大図。
【図4】図1に示すプリンタの要部拡大図。
【図5】トナーリサイクル装置の取り付け説明図。
【図6】トナーリサイクル装置の全体説明図。
【図7】実施例1の装置動作にかかるフローチャート。
【図8】実施例2の装置動作にかかるフローチャート。
【図9】直接転写方式のタンデム型画像形成装置の説明図。
【図10】間接転写方式のタンデム型画像形成装置の説明図。
【符号の説明】
10 中間転写体
18 画像形成手段
20 タンデム画像形成部
22 二次転写装置
23a,b ローラ
24 二次転写ベルト
25 定着装置
26 定着ベルト
40 感光体
60 帯電装置
61 現像装置
62 一次転写装置
63 感光体クリーニング装置
65 現像スリーブ
67 現像部
70 現像ケース
80 トナーリサイクル装置
100 複写機本体
200 給紙テーブル
300 スキャナ
400 原稿自動搬送装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a color image forming apparatus such as a copying machine, a facsimile machine, and a printer. More specifically, the present invention relates to a plurality of image carriers and primary transfer means for primarily transferring an image formed on the image carrier onto an intermediate transfer member. The present invention also relates to an image forming apparatus having secondary transfer means for secondary transfer of a primary transfer image on the intermediate transfer body onto an image holding body.
[0002]
[Prior art]
2. Description of the Related Art Today, image forming apparatuses that can form color images, such as color copiers and color printers, are increasing in response to market demands.
Color image forming apparatuses include a one-drum type and a tandem type. The one-drum type includes a plurality of color developing devices around one photoconductor as an image carrier, forms toner images of each color with these developing devices, and superimposes them on the photoconductor. A color image is obtained by transferring a color image onto a transfer material as an image carrier. The tandem type has a plurality of photoconductors each provided with a developing device, forms a single color toner image on each photoconductor, and sequentially transfers the single color toner images onto a transfer material. To obtain a color image.
Comparing the one-drum type and the tandem type, the one-drum type has a single photoconductor, so that the image forming apparatus can be made relatively small and the cost can be reduced. Since a full-color image is formed by performing image formation (usually four times), it is difficult to speed up image formation. The tandem type, on the other hand, has the advantage that it is easy to increase the speed of image formation, although it is large and expensive. In recent years, a tandem type has attracted attention because full-color image formation is required to be as fast as monochrome image formation.
[0003]
Further, the tandem type image forming apparatus includes a direct transfer method and an indirect transfer method.
FIG. 9 is an explanatory view of a tandem type image forming apparatus of a direct transfer type, and FIG. 10 is an explanatory view of a tandem type image forming apparatus of an indirect transfer type. In the direct transfer method, as shown in FIG. 9, images formed on the respective photosensitive members are sequentially transferred onto a transfer material conveyed by a transfer material conveyance belt by a transfer device. In the indirect transfer method, as shown in FIG. 10, the image formed on each photoconductor is temporarily transferred to the intermediate transfer member once by the primary transfer device, and the primary transfer image on the intermediate transfer member is transferred to the transfer material by the secondary transfer device. Secondary transfer on top.
[0004]
Of these two types of tandem type image forming apparatuses, in the direct transfer system, a sheet feeding device and a fixing device are not arranged on the upstream side in the transfer material conveyance direction of a plurality of photoconductors arranged side by side. In other words, there is a drawback that the size of the transfer material increases in the conveyance direction. On the other hand, in the indirect transfer method, the position of the paper feeding device and the fixing device can be set relatively freely. For example, if the paper feeding device and the fixing device are disposed below the photosensitive member, the transfer material can be moved in the transfer material conveying direction. There is a merit that it is possible to downsize.
[0005]
In the direct transfer method, the fixing device is disposed close to the tandem image forming apparatus so as not to increase the size in the transfer material conveyance direction, so that from the transfer position of the last color to the fixing position. It is not possible to give enough margin to the distance. For this reason, the leading edge of the image carrier enters the fixing nip without allowing sufficient margin for the image carrier to bend, thereby increasing the impact when the leading edge of the image carrier enters the fixing nip, If there is a difference between the transfer material conveyance speed when passing through the fixing nip and the transfer material conveyance speed when passing through the fixing nip, the speed difference may cause an unexpected influence on primary transfer or image formation. . On the other hand, in the indirect transfer method, the fixing nip can be arranged with a sufficient margin that the transfer material can be bent, and therefore, there is an unexpected influence on the fixing nip and the primary transfer and image formation as described above. It doesn't reach.
In view of the above, in recent years, an indirect transfer type of tandem type image forming apparatus has attracted attention.
[0006]
[Problems to be solved by the invention]
However, among the tandem type image forming apparatuses, the intermediate transfer type has a secondary transfer member for pressing the transfer material against the intermediate transfer member during the secondary transfer, and is in contact with and separated from the intermediate transfer member. It is like that. When the contact / separation operation of the secondary transfer member is performed during the primary transfer of the image to the intermediate transfer member, the impact such as vibration received by the intermediate transfer member due to the contact / separation is transmitted to the primary transfer nip portion, and on the intermediate transfer member. The primary transfer image may be disturbed. The disturbance of the primary transfer image is a so-called banding phenomenon in which fine streaks appear on the image by receiving vibration during the primary transfer. Further, when the primary transfer image is disturbed, image disturbance such as banding and image misalignment occurs in the secondary transfer image finally formed on the transfer material.
[0007]
The present invention has been made in view of the above problems, and an object of the present invention is to prevent the transfer image from being disturbed due to an impact when the secondary transfer member comes in contact with or separates from the intermediate transfer member. It is an object of the present invention to provide an image forming apparatus capable of performing the above.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, an image forming apparatus according to any one of claims 1 to 3 includes a plurality of image carriers, a plurality of toner image forming units that form toner images on the plurality of image carriers, and the plurality of image carriers. A primary transfer means for sequentially transferring a toner image on the image bearing member to the intermediate transfer member at a position in contact with the intermediate transfer member to form a superimposed toner image; and a superimposed toner image on the intermediate transfer member. A secondary transfer unit that performs secondary transfer on the image holding member, the secondary transfer unit pressing the image holding member against the intermediate transfer member, and the secondary transfer member. In an image forming apparatus having a secondary transfer member contact / separation unit that contacts and separates from the intermediate transfer member at a predetermined timing, the predetermined timing of the contact / separation operation by the secondary transfer member contact / separation unit is The primary transfer of the first toner image among the toner images on a plurality of image carriers is performed. During the primary transfer operation from being started until the primary transfer of the last toner image is completed, and is the ash and other in the secondary transfer operation of the superimposed toner image on the intermediate transfer member.
[0009]
4. The image forming apparatus according to claim 1, wherein at least all of the toner images on the image carrier are primarily transferred to the intermediate transfer member during the primary transfer operation and the superimposed toner image on the intermediate transfer member is the image carrier. During the secondary transfer operation during the secondary transfer, the secondary transfer member contacting / separating means does not contact or separate the secondary transfer member from the intermediate transfer member. As a result, during the operations of the primary transfer and the secondary transfer, an impact formed when the secondary transfer member comes in contact with and separates from the intermediate transfer member is not exerted on each transfer portion, and the image formed on the image holding member. To prevent banding and misalignment.
In particular, in the image forming apparatus of claim 1, the toner image forming means forms an electrostatic latent image on a plurality of image carriers and develops the electrostatic latent image to form a toner image. After the development of the electrostatic latent image corresponding to the first toner image among the toner images on the image bearing member is started and before the primary transfer of the first toner image is started, It is determined whether or not the secondary transfer member is in contact with the intermediate transfer member. If not, the secondary transfer member is brought into contact with the intermediate transfer member by the secondary transfer member contacting / separating means. It is something to be made.
According to a second aspect of the present invention, the image forming apparatus includes a document reading device, and the secondary transfer member is disposed after receiving an operator's reading start instruction for the document reading device and before starting the reading. It is determined whether or not it is in contact with the intermediate transfer member, and if not, the secondary transfer member is brought into contact with the intermediate transfer member by the secondary transfer member contacting / separating means.
Here, when the secondary transfer member is separated from the intermediate transfer member, the timing for starting the toner image formation is immediately after turning on the power of the image forming apparatus, and after the secondary transfer of the previous image is completed. Alternatively, it may be immediately after the image carrier is jammed and the jam is resolved, and each is determined by the setting of the apparatus.
[0010]
According to a third aspect of the present invention, in the image forming apparatus according to the first or second aspect , from the start of primary transfer of the first toner image to the intermediate transfer body among the toner images on the plurality of image carriers. , during the transfer operation to the completion of the secondary transfer to the image-bearing member of the superimposed toner image on the intermediate transfer member is always also to the secondary transfer member that kept in contact with the intermediate transfer member.
[0011]
4. The image forming apparatus according to claim 3, wherein the secondary transfer member is brought into contact with the intermediate transfer member before the primary transfer of the first toner image is started, and the secondary transfer is performed until the secondary transfer to the image holding member is completed. Continue to maintain the contact state of the members. This eliminates the need for the image carrier to come into contact with the intermediate transfer member after the primary transfer is completed and before the secondary transfer is started, and from the end of the primary transfer of the last toner image to the start of the secondary transfer of the superimposed toner image. In addition, it is not necessary to spend time for the secondary transfer member contact operation.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment in which the present invention is applied to a printer which is a tandem indirect transfer type electrophotographic apparatus will be described.
FIG. 1 is a schematic configuration diagram of a printer to which the present invention is applicable. In the figure, reference numeral 100 is a copying apparatus main body, 200 is a paper feed table on which the copying apparatus is placed, 300 is a scanner mounted on the copying apparatus main body 100, and 400 is an automatic document feeder (ADF) mounted thereon. The copying machine main body 100 is provided with an endless belt-shaped intermediate transfer member 10 at the center. As shown in FIG. 2, the intermediate transfer member 10 is formed by forming a base layer 11 made of a base material 11 made of a material that is not easily stretched, such as canvas, on a less stretched fluororesin or a stretched rubber material, and an elastic layer 12 thereon. Is provided. The elastic layer 12 is made of, for example, fluorine-based rubber or acrylonitrile-butadiene copolymer rubber. The surface of the elastic layer 12 is coated with, for example, a coating layer 13 having good smoothness by coating a fluorine resin.
[0015]
As shown in FIG. 1, the intermediate transfer member is wound around three support rollers 14, 15, and 16 so as to be able to rotate and convey clockwise in the drawing. In this illustrated example, an intermediate transfer body cleaning device 17 for removing residual toner remaining on the intermediate transfer body 10 after image transfer is provided on the left of the second support roller 15 among the three. Further, among the three images, four images of cyan, magenta, yellow, and black are arranged on the intermediate transfer member 10 stretched between the first support roller 14 and the second support roller 15 along the conveyance direction. The tandem image forming unit 20 is configured by arranging the forming units 18 side by side.
[0016]
An exposure device 21 is further provided on the tandem image forming unit 20 as shown in FIG. On the other hand, a secondary transfer device 22 as a secondary transfer unit is provided on the side opposite to the tandem image forming unit 20 with the intermediate transfer body 10 interposed therebetween. In the illustrated example, the secondary transfer device 22 is configured by spanning a secondary transfer belt 24 that is an endless belt between two rollers 23 a and 23 b, and the intermediate transfer body 10 and the third support roller 16. The image on the intermediate transfer member 10 is secondarily transferred to a sheet as an image holding member. A fixing device 25 for fixing the transferred image on the sheet is provided beside the secondary transfer device 22. The fixing device 25 is configured by pressing a pressure roller 27 against a fixing belt 26 that is an endless belt.
[0017]
The secondary transfer device 22 described above is also provided with a sheet transport function for transporting the image-transferred sheet to the fixing device 25. Of course, a transfer roller or a non-contact charger may be arranged as the secondary transfer device 22, and in such a case, it is difficult to provide this sheet conveyance function together. In the illustrated example, a sheet reversing device 28 for reversing the sheet so as to record an image on both sides of the sheet is provided below the secondary transfer device 22 and the fixing device 25 in parallel with the tandem image forming unit 20 described above. Is provided.
[0018]
Now, when making a copy using this color electrophotographic apparatus, a document is set on the document table 30 of the automatic document feeder 400. Alternatively, the automatic document feeder 400 is opened, a document is set on the contact glass 32 of the scanner 300, and the automatic document feeder 400 is closed and pressed by it.
When a start switch (not shown) is pressed, when the document is set on the automatic document feeder 400, the document is transported and moved onto the contact glass 32, and then the document is set on the other contact glass 32. At that time, the scanner 300 is immediately driven to travel the first traveling body 33 and the second traveling body 34. Then, the first traveling body 33 emits light from the light source and further reflects the reflected light from the document surface toward the second traveling body 34, and is reflected by the mirror of the second traveling body 34 and passes through the imaging lens 35. The document is placed in the reading sensor 36 and the original content is read.
[0019]
When a start switch (not shown) is pressed, one of the support rollers 14, 15 and 16 is rotationally driven by a drive motor (not shown), the other two support rollers are driven to rotate, and the intermediate transfer member 10 is rotated and conveyed. To do. At the same time, the individual image forming means 18 rotates the photoconductors 40 to form monochrome images of cyan, magenta, yellow, and black on the photoconductors 40, respectively. Then, along with the conveyance of the intermediate transfer member 10, the single color images are sequentially transferred to form a composite color image on the intermediate transfer member 10.
[0020]
On the other hand, when a start switch (not shown) is pressed, one of the paper feed rollers 42 of the paper feed table 200 is selectively rotated, and the sheet is fed out from one of the paper feed cassettes 44 provided in multiple stages in the paper bank 43, and the separation roller 45. Then, the sheets are separated one by one into the paper feed path 46, transported by the transport roller 47, guided to the paper feed path 48 in the copying machine main body 100, and abutted against the registration roller 49 and stopped. Alternatively, the sheet feed roller 50 is rotated to feed out the sheets on the manual feed tray 51, separated one by one by the separation roller 52, put into the manual feed path 53, and abutted against the registration roller 49 and stopped.
[0021]
Then, the registration roller 49 is rotated in synchronization with the composite color image on the intermediate transfer member 10, the sheet is fed between the intermediate transfer member 10 and the secondary transfer device 22, and transferred by the secondary transfer device 22. A color image is recorded on the sheet. The image-transferred sheet is conveyed by the secondary transfer device 22 and sent to the fixing device 25. The fixing device 25 applies heat and pressure to fix the transferred image, and then the switching roller 55 is used to switch the discharge image. The paper is discharged at 56 and stacked on the paper discharge tray 57. Alternatively, it is switched by the switching claw 55 and put into the sheet reversing device 28, where it is reversed and guided again to the transfer position, and an image is recorded also on the back surface, and then discharged onto the discharge tray 57 by the discharge roller 56. On the other hand, the intermediate transfer body 10 after the image transfer is removed by the intermediate transfer body cleaning device 17 to remove residual toner remaining on the intermediate transfer body 10 after the image transfer, so that the tandem image forming unit 20 can prepare for another image formation.
[0022]
Here, the registration roller 49 is generally used while being grounded, but it is also possible to apply a bias for removing paper dust from the sheet. For example, a bias is applied using a conductive rubber roller. The surface is a conductive NBR rubber having a diameter of 18 mm and a thickness of 1 mm. The electric resistance is about 10E9 Ωcm in volume resistance of the rubber material, and the applied voltage is a voltage of about −800 V on the toner transfer side (front side). Further, a voltage of about +200 V is applied to the back side of the paper.
[0023]
In general, in the intermediate transfer method, it is difficult for paper dust to move to the photoconductor, so that it is not necessary to consider paper dust transfer and may be grounded. Further, a DC bias is applied as the applied voltage, but this may be an AC voltage having a DC offset component in order to more uniformly charge the sheet.
[0024]
The paper surface after passing through the registration roller 49 to which a bias is applied in this way is slightly charged on the negative side. Therefore, in the transfer from the intermediate transfer body 10 to the sheet, there are cases where the transfer conditions are changed and the transfer conditions are changed as compared with the case where no voltage is applied to the registration roller 49.
[0025]
FIG. 3 is a partially enlarged view of the tandem image forming unit 20. In the tandem image forming unit 20 described above, each image forming unit 18 includes a charging device 60, a developing device 61, and a primary transfer unit around a photosensitive member 40 as a drum-shaped image carrier as shown in FIG. Primary transfer device 62, photoconductor cleaning device 63, static eliminator 64, and the like.
[0026]
Further, the process cartridge may be formed by all or a part of the parts constituting the image forming unit 18 and may be detachable from the copying machine main body 100 at once so as to improve the maintainability. Of the portions constituting the image forming unit 18, the charging device 60 is formed in a roller shape in the illustrated example, and charges the photosensitive member 40 by applying a voltage in contact with the photosensitive member 40. Of course, charging can be performed with a non-contact scorotron charger.
[0027]
The developing device 61 may use a one-component developer. However, in the illustrated example, a two-component developer composed of a magnetic carrier and a nonmagnetic toner is used. Then, the two-component developer is conveyed while being agitated to supply and adhere the two-component developer to the developing sleeve 65, and the toner of the two-component developer attached to the developing sleeve 65 is transferred to the photosensitive member 40. The developing unit 67 is transferred to the position where the stirring unit 66 is positioned lower than the developing unit 67.
[0028]
The stirring unit 66 is provided with two parallel screws 68. FIG. 6 is an explanatory diagram of the stirring unit. As shown in FIG. 6, the two screws 68 are partitioned by a partition plate 69 except for both ends. A toner concentration sensor 71 is attached to the developing case 70.
[0029]
On the other hand, the developing portion 67 is provided with a developing sleeve 65 facing the photoreceptor 40 through the opening of the developing case 70, and a magnet 72 is fixedly provided in the developing sleeve 65. Further, a doctor blade 73 is provided with the tip approaching the developing sleeve 65. In the illustrated example, the distance at the closest portion between the doctor blade 73 and the developing sleeve 65 is set to 500 μm.
[0030]
Then, the two-component developer is conveyed and circulated while being stirred by the two screws 68 and supplied to the developing sleeve 65. The developer supplied to the developing sleeve 65 is pumped and held by the magnet 72 to form a magnetic brush on the developing sleeve 65. The magnetic brush is trimmed to an appropriate amount by the doctor blade 73 as the developing sleeve 65 rotates. The developer that has been cut off is returned to the stirring unit 66.
On the other hand, of the developer on the developing sleeve 65, the toner is transferred to the photoreceptor 40 by the developing bias voltage applied to the developing sleeve 65, and the electrostatic latent image on the photoreceptor 40 is visualized. After the visualization, the developer remaining on the developing sleeve 65 leaves the developing sleeve 65 and returns to the stirring unit 66 where there is no magnetic force of the magnet 72. When the toner concentration in the stirring unit 66 becomes light by this repetition, it is detected by the toner concentration sensor 71 and the stirring unit 66 is replenished with toner.
[0031]
Incidentally, in the illustrated example, the linear velocity of the photosensitive member 40 is 200 mm / s, and the linear velocity of the developing sleeve 65 is 240 mm / s. The developing process is performed with the diameter of the photoconductor 40 being 50 mm and the diameter of the developing sleeve 65 being 18 mm. The charge amount of the toner on the developing sleeve 65 is preferably in the range of −10 to −30 μC / g. The development gap GP, which is the gap between the photoconductor 40 and the development sleeve 65, can be set in the range of 0.8 mm to 0.4 mm as in the conventional case, and the development efficiency can be improved by reducing the value. . The thickness of the photoreceptor 40 is 30 μm, the beam spot diameter of the optical system is 50 × 60 μm, and the light quantity is 0.47 mW. Further, the developing process is performed with the charging (pre-exposure) potential V0 of the photoreceptor 40 being -700V, the post-exposure potential VL being -120V, and the developing bias voltage being -470V, that is, the developing potential 350V.
[0032]
Next, the primary transfer device 62 is formed in a roller shape and is pressed against the photoconductor 40 with the intermediate transfer body 10 interposed therebetween. Separately, it is not limited to a roller shape, and may be a conductive brush shape or a non-contact corona charger.
[0033]
The photoconductor cleaning device 63 includes a cleaning blade 75 made of polyurethane rubber, for example, with its tip pressed against the photoconductor 40. In order to improve the cleaning property, a contact brush is used together with the photoreceptor 40 at the outer periphery. In this explanatory diagram, the outer periphery is provided on the photosensitive member 40 and a contact conductive fur brush 76 is rotatably provided in the direction of the arrow. Further, a metal electric field roller 77 for applying a bias to the fur brush 76 is rotatably provided in the direction of the arrow, and the tip of the scraper 78 is pressed against the electric field roller 77. Further, a collection screw 79 for collecting the removed toner is provided.
[0034]
Then, residual toner on the photoconductor 40 is removed by a fur brush 76 that rotates in the counter direction with respect to the photoconductor 40. The toner adhering to the fur brush 76 is removed by the electric field roller 77 to which a bias that rotates in contact with the fur brush 76 in the counter direction is applied. The toner attached to the electric field roller 77 is cleaned by a scraper 78. The toner collected by the photoconductor cleaning device 63 is brought to one side of the photoconductor cleaning device 63 by a collection screw 79, and returned to the developing device 61 by a toner recycling device 80, which will be described in detail, for reuse.
The static eliminator 64 is a lamp, for example, and initializes the surface potential of the photoreceptor 40 by irradiating light.
[0035]
Then, along with the rotation of the photosensitive member 40, the surface of the photosensitive member 40 is first uniformly charged by the charging device 60, and then the writing light L by the laser, the LED, or the like is emitted from the above-described exposure device 21 according to the reading content of the scanner 300. Irradiation forms an electrostatic latent image on the photoreceptor 40.
Thereafter, toner is attached by the developing device 61 to visualize the electrostatic latent image, and the visible image is transferred onto the intermediate transfer body 10 by the primary transfer device 62. The surface of the photoconductor 40 after the image transfer is cleaned by removing residual toner with the photoconductor cleaning device 63, and is neutralized with the static eliminator 64 to prepare for another image formation.
[0036]
FIG. 4 is an enlarged view of a main part of the printer shown in FIG. In the figure, each image forming unit 18 of the tandem image forming unit 20, each photoconductor 40 of the image forming unit 18, each developing device 61, each photoconductor cleaning device 63, and each photoconductor 40 of each image forming unit 18. After the respective symbols of the primary transfer devices 62 provided opposite to each other, BK is indicated for black, Y is indicated for yellow, M is indicated for magenta, and C is indicated for cyan.
4 is a conductive roller provided in contact with the base layer 11 side of the intermediate transfer body 10 between the primary transfer devices 62, although not shown in FIGS. The conductive roller 74 prevents a bias applied by each primary transfer device 62 at the time of transfer from flowing into the adjacent image forming means 18 through the intermediate resistance base layer 11.
[0037]
The printer of this embodiment is provided with a secondary transfer member contacting / separating means (not shown), and the secondary transfer member composed of the secondary transfer belt 24 and the roller 23a is attached to the intermediate transfer member in the secondary transfer nip N. It is configured to be able to contact and separate at a predetermined timing. The contact / separation mechanism is configured by supporting a roller 23a on which the secondary transfer belt 24 is stretched on the secondary transfer nip N side so as to be able to contact and separate from the support roller 16. The contact / separation mechanism of the roller 23a can be configured so that the position of the roller 23a relative to the support roller can be moved using a clutch, but is not limited to this configuration. The timing of contact / separation of the secondary transfer member is related to the characterizing portion of this embodiment and will be described in detail later.
[0038]
Next, FIG. 5 is an explanatory view of attachment of the toner recycling apparatus 80, and FIG. 6 is an overall explanatory view. As shown in FIG. 5, the recovery screw 79 of the photoconductor cleaning device 63 is provided with a roller portion 82 having a pin 81 at one end. Then, one side of the belt-like collected toner conveying member 83 of the toner recycling device 80 is hung on the roller portion 82, and a pin 81 is inserted into the long hole 84 of the collected toner conveying member 83. The outer periphery of the collected toner conveying member 83 is provided with blades 85 at regular intervals, and the other side is hung on the roller portion 87 of the rotating shaft 86.
[0039]
The collected toner conveyance member 83 is placed in the conveyance path case 88 shown in FIG. The conveyance path case 88 is formed integrally with the cartridge case 89, and one of the above-described two screws 68 of the developing device 61 is placed at the end of the developing device 61 side. Then, a driving force is transmitted from the outside to rotate the collecting screw 79, rotate and convey the collected toner conveying member 83, and develop the toner collected by the photoconductor cleaning device 63 through the conveying path case 88 by the rotation of the screw 68. Transport to device 61. Thereafter, as described above, the two screws 68 are conveyed and circulated while being stirred together with the developer already in the developing device 61, supplied to the developing sleeve 65 and cut off by the doctor blade 73, and then the photoreceptor 40. And the latent image on the photoreceptor 40 is developed.
[0040]
By the way, in the tandem type printer of the intermediate transfer type as in the present embodiment, the secondary transfer member composed of the secondary transfer belt 24 and the roller 23a by the secondary transfer contact / separation means is impacted by the contact / separation operation with respect to the intermediate transfer body 10. In some cases, banding occurs in the primary transfer image, and banding or misalignment occurs in the secondary transfer image. Therefore, in the present embodiment, it is possible to prevent the transfer image from being disturbed due to an impact when the secondary transfer member contacts and separates from the intermediate transfer body 10. Below, the characteristic part of this embodiment is demonstrated.
[0041]
[Example 1]
FIG. 7 is a flowchart according to the apparatus operation of the first embodiment.
First, when a user sets a document on the contact glass 32 of the scanner 300 and presses a start switch (step 1), the content of the document is read (step 2). An electrostatic latent image is formed on the photoreceptors 40C, 40M, 40Y, and 40BK in accordance with the read image (step 3). Then, development of the electrostatic latent image formed on the photoreceptors 40C, 40M, 40Y, and 40BK is started (step 4). Among the four color toner images formed on the photosensitive member, before the cyan toner image, which is the first toner image at which the primary transfer onto the intermediate transfer member 10 is started, reaches the primary transfer nip, It is determined whether the secondary transfer member is in contact with the intermediate transfer body 10 (step 5). If not in contact (N in step 5), the roller 23a is supported by the secondary transfer member contacting / separating means (not shown). Then, the secondary transfer member is brought into contact with the intermediate transfer member 10 (step 6), and then primary transfer to the intermediate transfer member 10 is started (step 7). On the other hand, when the secondary transfer member is in contact with the intermediate transfer member 10 (Y in Step 5), primary transfer to the intermediate transfer member 10 is started as it is (Step 7). Then, a superimposed toner image is formed on the intermediate transfer member 10, and the secondary transfer is performed on the sheet that enters the secondary transfer nip in a timely manner (step 8). When the secondary transfer to the sheet is completed, the secondary transfer member is moved away from the intermediate transfer body 10 by moving the roller 23a away from the support roller 16 by the secondary transfer member contacting / separating means (step 9). . On the other hand, the toner image is fixed on the sheet carrying the toner image by the fixing device 25 (step 10), and the sheet is discharged outside the apparatus to complete the image forming operation.
[0042]
According to the first embodiment, the toner image on the photosensitive member is primarily transferred to the intermediate transfer member 10 during the primary transfer operation, and the superimposed toner image primarily transferred onto the intermediate transfer member 10 is secondarily transferred to the sheet. During the secondary transfer operation, the secondary transfer member is kept in contact with the intermediate transfer body 10 and is not contacted or separated during the transfer operation. Therefore, during the primary transfer and secondary transfer operations, No impact due to contact and separation. As a result, it is possible to obtain a good transfer image on which the image is not disturbed such as banding or displacement.
Further, as in the first embodiment, the secondary transfer member is brought into contact with the intermediate transfer body 10 before the primary transfer of the first toner image to the intermediate transfer body 10 is started, and the secondary transfer to the sheet is completed. Thus, it is not necessary to provide time for the secondary transfer member contact operation between the end of the primary transfer of the last toner image and the start of the secondary transfer of the toner image. Accordingly, it is possible to prevent the transfer operation time from the start of the primary transfer to the end of the secondary transfer from being prolonged.
[0043]
[Example 2]
Next, the operation of the apparatus according to the second embodiment when the secondary transfer member is separated from the intermediate transfer member 10 at the start of toner image formation will be described.
[0044]
FIG. 8 is a flowchart according to the apparatus operation of the second embodiment.
First, the user sets a document on the contact glass 32 of the scanner 300 and presses the start switch (step 1), determines whether the secondary transfer member is in contact with the intermediate transfer body 10 (step 2), and is in contact state. If not (N in step 2), the secondary transfer member contacting / separating means (not shown) moves the roller 23a toward the support roller 16 to bring the secondary transfer member into contact with the intermediate transfer member 10 (step 3), and then the document The contents are read (step 4). On the other hand, when the secondary transfer member is in contact with the intermediate transfer member 10 (Y in step 5), the document content is read as it is (step 4). An electrostatic latent image is formed on the photoreceptors 40C, 40M, 40Y, and 40BK in accordance with the read image (step 5). The electrostatic latent images formed on the photoconductors 40C, 40M, 40Y, and 40BK are developed (step 6). Among the four color toner images formed on the photosensitive member, when the cyan toner image that is the first toner image on the intermediate transfer member 10 that starts the primary transfer first reaches the primary transfer nip, the intermediate transfer is performed. The primary transfer to the body 10 is started (step 7). Then, a superimposed toner image is formed on the intermediate transfer member 10, and the secondary transfer is performed on the sheet that enters the secondary transfer nip in a timely manner (step 8). When the secondary transfer to the sheet is completed, the secondary transfer member is moved away from the intermediate transfer body 10 by moving the roller 23a away from the support roller 16 by the secondary transfer member contacting / separating means (step 9). . On the other hand, the toner image is fixed on the sheet carrying the toner image by the fixing device 25 (step 10), and the sheet is discharged outside the apparatus to complete the image forming operation.
[0045]
Here, when the secondary transfer member is separated from the intermediate transfer body 10 immediately after the start switch is pressed (N in Step 2), the start timing of the operation of the apparatus is immediately after the printer is turned on. In this case, a case where the separation operation is performed after the secondary transfer of the previous image is completed, or a case where the separation operation of the secondary transfer member is performed after the jamming of the sheet and the jamming is removed is considered. . Among these, when the configuration in which the separation operation of the secondary transfer member is performed when the printer power is turned off or after the secondary transfer is completed, contact pressure is applied to the intermediate transfer member 10 and the secondary transfer member. It is desirable to avoid both deformation and surface modification that may occur due to being left for a long time. Also in the printer of this embodiment, the secondary transfer member contacting / separating means is configured to perform the contacting / separating operation for such a purpose.
[0046]
According to the second embodiment, when the secondary transfer member is separated from the intermediate transfer body 10 at the start of the toner image forming operation, that is, at the start of the latent image formation, the second process is started prior to the start of the latent image formation. The secondary transfer member is brought into contact with the intermediate transfer member 10 by the next transfer member contacting / separating means. Then, development, primary transfer, and subsequent secondary transfer are all continuously performed while the secondary transfer member is in contact with the intermediate transfer member 10. Accordingly, even when the secondary transfer member is separated from the intermediate transfer member 10 at the start of toner image formation, the contact of the secondary transfer member with the intermediate transfer member 10 can be completed without fail before the primary transfer starts. . In addition, it is not necessary to provide a time for the secondary transfer member contact operation that is required between the end of the primary transfer of the last toner image and the start of the secondary transfer of the toner image. Therefore, it is possible to obtain a good transfer image on which the image is not disturbed such as banding or displacement, and to prevent the transfer operation time from the start of the primary transfer to the end of the secondary transfer from being prolonged. it can.
[0047]
In the first and second embodiments, the case where the image to be formed is full color has been described. However, the present invention can also be applied to the case of the black monochrome mode in which only the black image forming means 18 is used. In this case, the first toner image when performing the primary transfer is a black toner image.
[0048]
【The invention's effect】
According to the image forming apparatus of the first to third aspects, an image formed on the image holding member can be obtained by not contacting or separating the secondary transfer member with respect to the intermediate transfer member during the primary transfer and the secondary transfer. Since banding and displacement are prevented from occurring, there is an excellent effect that it is possible to prevent the transfer image from being disturbed due to an impact when the secondary transfer member comes in contact with and separates from the intermediate transfer member.
[0049]
In particular, according to the image forming apparatus of the third aspect , it is not necessary to devote time for the contact operation of the secondary transfer member between the primary transfer and the secondary transfer. Therefore, the primary transfer and the secondary transfer are continuously performed. Or secondary transfer in parallel with primary transfer. Therefore, there is an excellent effect that the transfer operation time from the start of the primary transfer to the end of the secondary transfer can be shortened.
[0051]
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a printer according to an embodiment.
FIG. 2 is a cross-sectional view of an intermediate transfer member.
FIG. 3 is a partially enlarged view of a tandem image forming unit.
4 is an enlarged view of a main part of the printer shown in FIG. 1. FIG.
FIG. 5 is an explanatory diagram of installation of a toner recycling apparatus.
FIG. 6 is an overall explanatory diagram of a toner recycling apparatus.
FIG. 7 is a flowchart according to the apparatus operation of the first embodiment.
FIG. 8 is a flowchart according to the apparatus operation of the second embodiment.
FIG. 9 is an explanatory diagram of a direct transfer type tandem image forming apparatus.
FIG. 10 is an explanatory diagram of an indirect transfer tandem image forming apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Intermediate transfer body 18 Image forming means 20 Tandem image forming part 22 Secondary transfer device 23a, b Roller 24 Secondary transfer belt 25 Fixing device 26 Fixing belt 40 Photoconductor 60 Charging device 61 Developing device 62 Primary transfer device 63 Photoconductor cleaning Device 65 Developing sleeve 67 Developing unit 70 Developing case 80 Toner recycling device 100 Copier body 200 Feeding table 300 Scanner 400 Automatic document feeder

Claims (3)

複数の像担持体と、
該複数の像担持体上に静電潜像を形成し該静電潜像を現像してトナー像を形成する複数のトナー像形成手段と、
該複数の像担持体上のトナー像を中間転写体との接触位置で該中間転写体上に順次一次転写して重ね合わせトナー像を形成する一次転写手段と、
該中間転写体上の重ね合わせトナー像を像保持体上に二次転写する二次転写手段とを有し、
該二次転写手段が、該像保持体を該中間転写体に押し付けるための二次転写部材と、該二次転写部材を該中間転写体に対して所定のタイミングで接離する二次転写部材接離手段とを有する画像形成装置において、
該二次転写部材接離手段による該接離動作の該所定のタイミングを、該複数の像担持体上のトナー像のうち始めのトナー像の一次転写が開始されてから最後のトナー像の一次転写が終了するまでの一次転写動作中、及び、該中間転写体上の重ね合わせトナー像の二次転写動作中以外とし
該複数の像担持体上のトナー像のうち始めのトナー像に対応する静電潜像の現像が開始された後であって、かつ、該初めのトナー像の一次転写が開始される前に、上記二次転写部材が上記中間転写体に接触しているか否かを判断し、かつ、接触していない場合には上記二次転写部材接離手段で上記二次転写部材を上記中間転写体に接触させることを特徴とする画像形成装置。
A plurality of image carriers;
A plurality of toner image forming means for forming an electrostatic latent image on the plurality of image carriers and developing the electrostatic latent image to form a toner image;
Primary transfer means for sequentially transferring the toner images on the plurality of image bearing members to the intermediate transfer member at a position where they are in contact with the intermediate transfer member to form a superimposed toner image;
Secondary transfer means for secondary transfer of the superimposed toner image on the intermediate transfer member onto the image carrier,
A secondary transfer member for pressing the image carrier against the intermediate transfer member, and a secondary transfer member for contacting and separating the secondary transfer member with respect to the intermediate transfer member at a predetermined timing. In an image forming apparatus having contact and separation means,
The predetermined timing of the contact / separation operation by the secondary transfer member contacting / separating means is the primary timing of the first toner image after the start of the primary transfer of the first toner image among the toner images on the plurality of image carriers. Other than during the primary transfer operation until the transfer is completed and during the secondary transfer operation of the superimposed toner image on the intermediate transfer member ,
After the development of the electrostatic latent image corresponding to the first toner image among the toner images on the plurality of image carriers is started, and before the primary transfer of the first toner image is started. Determining whether or not the secondary transfer member is in contact with the intermediate transfer member, and if not, the secondary transfer member is separated by the secondary transfer member contacting / separating means. An image forming apparatus that is brought into contact with the image forming apparatus.
原稿読み取り装置と、  A document reader;
複数の像担持体と、A plurality of image carriers;
該複数の像担持体上に該原稿読み取り装置で読み取った画像に応じてトナー像を形成する複数のトナー像形成手段と、A plurality of toner image forming means for forming toner images on the plurality of image carriers in accordance with images read by the document reading device;
該複数の像担持体上のトナー像を中間転写体との接触位置で該中間転写体上に順次一次転写して重ね合わせトナー像を形成する一次転写手段と、Primary transfer means for sequentially transferring the toner images on the plurality of image bearing members to the intermediate transfer member sequentially at a contact position with the intermediate transfer member to form a superimposed toner image;
該中間転写体上の重ね合わせトナー像を像保持体上に二次転写する二次転写手段とを有し、Secondary transfer means for secondary transfer of the superimposed toner image on the intermediate transfer member onto the image carrier,
該二次転写手段が、該像保持体を該中間転写体に押し付けるための二次転写部材と、該二次転写部材を該中間転写体に対して所定のタイミングで接離する二次転写部材接離手段とを有する画像形成装置において、A secondary transfer member for pressing the image holding member against the intermediate transfer member, and a secondary transfer member for contacting and separating the secondary transfer member with respect to the intermediate transfer member at a predetermined timing. In an image forming apparatus having contact and separation means,
該二次転写部材接離手段による該接離動作の該所定のタイミングを、該複数の像担持体上のトナー像のうち始めのトナー像の一次転写が開始されてから最後のトナー像の一次転写が終了するまでの一次転写動作中、及び、該中間転写体上の重ね合わせトナー像の二次転写動作中以外とし、  The predetermined timing of the contact / separation operation by the secondary transfer member contacting / separating means is the primary timing of the first toner image from the start of the first toner image among the toner images on the plurality of image carriers. Other than during the primary transfer operation until the transfer is completed and during the secondary transfer operation of the superimposed toner image on the intermediate transfer member,
上記原稿読み取り装置に対する操作者の読み取り開始指示を受け付けた後であって、読み取りを開始する前に、上記二次転写部材が上記中間転写体に接触しているか否かを判断し、かつ、接触していない場合には上記二次転写部材接離手段で上記二次転写部材を上記中間転写体に接触させることを特徴とする画像形成装置。After accepting an operator's reading start instruction to the document reading apparatus and before starting reading, it is determined whether or not the secondary transfer member is in contact with the intermediate transfer body, and contact is made If not, the secondary transfer member is brought into contact with the intermediate transfer member by the secondary transfer member contacting / separating means.
請求項1または2の画像形成装置において、
上記複数の像担持体上のトナー像のうち、始めのトナー像の上記中間転写体への一次転写開始から、該中間転写体上の重ね合わせトナー像の上記像保持体への二次転写終了までの転写動作中は、常に上記二次転写部材を上記中間転写体に接触させ続けることを特徴とする画像形成装置
The image forming apparatus according to claim 1 or 2 ,
From the start of primary transfer of the first toner image to the intermediate transfer member among the toner images on the plurality of image carriers, the secondary transfer of the superimposed toner image on the intermediate transfer member to the image carrier is completed. The image forming apparatus, wherein the secondary transfer member is always kept in contact with the intermediate transfer member during the transfer operation up to .
JP2001242092A 2001-08-09 2001-08-09 Image forming apparatus Expired - Fee Related JP4340406B2 (en)

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