US2831813A - Complex ester synthetic lubricant - Google Patents
Complex ester synthetic lubricant Download PDFInfo
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- US2831813A US2831813A US438616A US43861654A US2831813A US 2831813 A US2831813 A US 2831813A US 438616 A US438616 A US 438616A US 43861654 A US43861654 A US 43861654A US 2831813 A US2831813 A US 2831813A
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- ester
- acid
- complex ester
- amine
- carbon atoms
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- 150000002148 esters Chemical class 0.000 title description 45
- 239000000314 lubricant Substances 0.000 title description 19
- 230000001050 lubricating effect Effects 0.000 claims description 9
- 239000010689 synthetic lubricating oil Substances 0.000 claims description 3
- 239000002253 acid Substances 0.000 description 31
- 125000000217 alkyl group Chemical group 0.000 description 16
- 125000004432 carbon atom Chemical group C* 0.000 description 13
- 150000001412 amines Chemical class 0.000 description 12
- 239000000203 mixture Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 6
- -1 amine compound Chemical class 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 229960004418 trolamine Drugs 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000005643 Pelargonic acid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 239000004435 Oxo alcohol Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229950000688 phenothiazine Drugs 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 1
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 description 1
- 125000006176 2-ethylbutyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(C([H])([H])*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical class CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000009850 completed effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010688 mineral lubricating oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- XTUSEBKMEQERQV-UHFFFAOYSA-N propan-2-ol;hydrate Chemical compound O.CC(C)O XTUSEBKMEQERQV-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 150000005691 triesters Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/42—Complex esters, i.e. compounds containing at least three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compound: monohydroxy compounds, polyhydroxy compounds, monocarboxylic acids, polycarboxylic acids and hydroxy carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/56—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen
- C10M105/58—Amines, e.g. polyalkylene polyamines, quaternary amines
- C10M105/60—Amines, e.g. polyalkylene polyamines, quaternary amines having amino groups bound to an acyclic or cycloaliphatic carbon atom
- C10M105/62—Amines, e.g. polyalkylene polyamines, quaternary amines having amino groups bound to an acyclic or cycloaliphatic carbon atom containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/30—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
- C10M2207/301—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
- C10M2215/0425—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/011—Cloud point
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
Definitions
- This invention relates to synthetic lubricating compositions. Particularly it relates to synthetic lubricants having utility at both high and low temperatures. More particularly the invention relates to new and improved synthetic lubricants of the ester type which exhibit outstanding characteristics as to pour point and low temperadded to available automotive lubricants to render the lubricants more adaptable to change in temperature conditions. There are, of course, limits upon the range of efiectiveness of these addition agents, and certain requirements cannot be met in every instance.
- the mineral lubricating oils which exhibit satisfactory low temperature viscosities have generally been found to have flash points that are dangerously low and high temperature viscosities that are below those required.
- the new and improved synthetic lubricants of this invention are formed using as a nucleus at trialkanol amine having the following, structural formula:
- esters and complex esters of this trialkanol amine have outstanding utility as synthetic lubricants.
- R is hydrogen or a methyl group
- R, R" and R are alkyl groups corresponding to the monobasic acid used and containing from 3 to 9 carbon atoms and wherein x, y and z are integers of a value of from 1 to 5.
- esteritication of the trialkanol amines with monobasic acids is straightforward and is accomplished by methods known to the art. It may be carried out to the evolution of theoretical water in an inert atmosphere (nitrogen, carbon dioxide, etc.) with or without esterification catalyst such as p-toluene-sulfonic acid, NaHSO sulfosalicylic acid, etc. To insure complete esterification of the amine compound, it is preferable to use an excess of the monobasic acid.
- a two-thirds ester of the trialkanol amine is formed by heating to about 130 C. one mol of the trialkanol amine with two mols of a monobasic acid.
- This two-thirds ester that is, a partial ester containing one unreacted hydroxyl group, is then esterified with a dibasic acid, two mols of the two-thirds ester reacting with each mol of the dibasic acid to result in a material having the following general formula:
- Esters represent one class of materials which have attracted unusual interest as synthetic lubricants. Esters are generally characterized by high viscosity indices and flash points and lower pour points than mineral oils of a corresponding viscosity.
- R represents a hydrogen atom or alkyl group
- R, R", R' and R" are alkyl groups corresponding to the monobasic acid employed and contain from 3 to 9 carbon atoms
- x, y and g are integers having a value of from 1 to 5
- n is an integer of from 2 to 8 in the expression(CH which corresponds to the body of the dibasic acid employed.
- the body of the dibasic acid may also contain oxygen or sulfur in ether or thicether linkages.
- TYPE III.-A NITROGEN-CENTERED COMPLEX ESTER This compound is formed by reacting together two partial esters. First a one-third ester of the trialkanol amine is formed by reacting one mol of the trialkanol amine with one mol of a monobasic acid. The second partial ester is formed by reacting one mol of a dibasic acid with one mol of an alcohol. The two partial esters are then reacted together in proportion of two mole of the half ester of the dibasic acid per molof the one-third partial ester of the trialkanol amine. The resulting nitrogen-centered complex ester has the structural formula as follows:
- R represents hydrogen or an alkyl Oxo acids containing from 4- to 10 carbon atoms group
- R represents the alkyl group of the alcohol used to form the partial ester (half ester)
- (CH represents the body of the dibasic acid containing from 2 to 8 carbon atoms of either branched or straight chain configuration.
- Alcohols operable include ethyl, propyl, butyl, isobutyl, methyl, hexyl, octyl, capryl, decyl, isodecyl, C Oxo, Z-ethylhexyl, 2-ethylbutyl, etc.
- R" of the formula corresponds to the alkyl group and represents the body of the monobasic acid used to form a partial ester (one-third ester) of the trialkanol amine.
- This alkyl group contains from 3 to 9 carbon atoms.
- the letters x, y and z denote integers having a value of from 1 to 5 and n is an integer of from 2 to 8.
- TYPE IV.-NITROGEN-CENTERED COMPLEX ESTER The formation of this type of complex ester is brought about by reacting two molar proportions of a monobasic acid with a molar proportion of the triallranol amine to give the partial (two-thirds) ester of the trialkanol amine. An equimolar proportion of this ester is then reacted with a molar proportion of a half ester of a dibasic acid which has beenformed by reacting one mol of an alcohol with a molar proportion of a dibasic acid.
- This complex ester has the following general formula:
- R represents hydrogen or an alkyl group
- R represents an alkyl group having from 2 to 12 carbon atoms of either branched orstraight chain configuration, and corresponds to the alcohol used informing the partial ester of the dibasic acid
- R" and R in the formula correspond to the alkyl groups of the mono basic acid used in forming the partial ester of the trialkanol amine and contain from 3 to 9 carbon atoms.
- the symbols x, y and z are small whole numbers of a value of from 1 to 5 and n is a number from 2 to 8.
- Fischer-Tropsch synthesis acids containing from 4 to 10 carbon atoms Capric acid Whenever a dibasic acid has been used in the preparation of these complex esters the body of the acid is represented by (CH where n is described as being a number varying between 2 and 8. The body of the acid represented by this structure may also contain oxygen or sulfur in ether of thioether linkages. Since 11 may vary between 2 and 8, operable dibasic acids include succinic, glutaric, adipic, pimelic, suberic, azeleic, sebacic, diglycolic, ,8,B'-thiodipropionic acids.
- Example I The following ingredients were heated in esterification apparatus consisting of a one-liter three-necked round bottomed flask equipped with a nitrogen inlet tube, a glass-seal stirrer, a water separator-condenser and a thermometer.
- Flash point F 445. Fire point, F... 500.
- esters R represents either hydrogen or an alkylgroup. it is preferred that when R is an alkyl group it contains from 1 to 4 carbon atoms.
- the monobasic acid throughout these three types of complex esters are restricted to those monobasic acids containing from 3 to 9 carbon atoms in the alkyl portion, that is to say, exclusive of the carboxyl group.
- PROCEDURE The triethanol amine, pelargonic acid and heptane were heated to reflux temperature of 210 C. maximum over a 50 minute period during which time 20.3 cc. of aqueous distillate was obtained. The alcohol, sebacic acid and phenothiazine were then added and the heating continued for additional hours during which time the maximum temperature obtained was 205 C. A total of 98 cc. of aqueous material was separated from the trap (90 cc. is theory). carbonate solution-heptane-isopropanol mixture and finally twice with water-isopropanol before being stripped. The finished product was stripped to 152 C. overhead and 215 C. liquid temperature at 0.18 mm. pressure. This product weighed 750 g. giving a yield of about 90%. The color was dark red.
- this lubricant has a high viscosity, its viscositytemperature characteristics are outstandingly good. In fact they are superior to other complex ester materials of similar viscosity as can be seen by comparing the properties in the second column.
- a synthetic lubricating oil having outstanding lubricating characteristics at both high and low temperatures which comprises a complex ester of the formula:
- R represents an alkyl group of from 2 to 10 carbon atoms
- R" represents an alkyl group containing from 3 to 9 carbon atoms
- n is an integer of from 2 to 8.
- a synthetic lubricating composition having outstanding lubricating characteristics at both high and low temperatures which comprises a complex ester of the formula
- the synthetic lubricating oils as described above may be used directly as lubricants or they may be blended with other lubricants such as mineral oils or other synthetic lubricants to obtain many combinations having special characteristics. It may also be desirable to add to the esters various improvers such as viscosity index improvers, e. g. a minor but viscosity index improving amount of a polymerized methacrylate ester, pour point depressors, oxidation inhibitors, detergents, corrosion and rust resisting agents and the like.
- a synthetic lubricating composition according to claim 4 containing combined therein a minor but viscosity index improving amount of a polymerized methacrylate ester.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Lubricants (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
COMPLEX ESTER SYNTHETIC LUBRICANT Alfred H. Matuszak and John K. Appeldoorn, Westfield, N. 1., assignors to Esso Research and Engineering Company, a corporation of Delaware No Drawing. Application June 22, 1954 Serial No. 438,616
6 Claims. (Cl. 252-56) This invention relates to synthetic lubricating compositions. Particularly it relates to synthetic lubricants having utility at both high and low temperatures. More particularly the invention relates to new and improved synthetic lubricants of the ester type which exhibit outstanding characteristics as to pour point and low temperadded to available automotive lubricants to render the lubricants more adaptable to change in temperature conditions. There are, of course, limits upon the range of efiectiveness of these addition agents, and certain requirements cannot be met in every instance.
With the development of the turbo-jet and turboprop type aircraft engine, which operate at peak efiiciency at extremely high altitudes, there has developed a corresponding need for a lubricant which is efiicacious at the extremely low temperatures encountered at high altitudes or in frigid areas. Engine manufacturers and operations personnel dealing with these turbine engines must be supplied with a lubricant possessing exceptionally low viscosities at low temperatures and at the same time having satisfactory lubricating qualities at high temperatures.
The mineral lubricating oils which exhibit satisfactory low temperature viscosities have generally been found to have flash points that are dangerously low and high temperature viscosities that are below those required. In
other words when the mineral oil is thin enough at low temperatures, it is too volatile at higher temperatures, where it is also too thin to possess satisfactory lubricity. It has been found that, generally speaking, additive agents do not satisfactorily furnish the required characteristics.
points below about 35 E, preferably below about -l5 F., flash points above about 300 F, preferably above about 375 F., andthat have kinematic viscosities at 210 F. within the range of from 2 to 60 centistokes, preferably from 4 to, 40 centistokes, that this invention is concerned.
The new and improved synthetic lubricants of this invention are formed using as a nucleus at trialkanol amine having the following, structural formula:
[ornoruatopn' N[CH2CH(R)O],,H
[CH2CH(R)O].H wherein R is hydrogen or an alkyl group and wherein x,
y and z are integers of a value of from 1 to 5. Esters and complex esters of this trialkanol amine, as set out in detail below, have outstanding utility as synthetic lubricants.
TYPE I.TRlESTERS OF MONOBASIC ACIDS By reaction with a tri-molar proportion of a mono basic acid the following triesters are prepared:
wherein R is hydrogen or a methyl group, wherein R, R" and R are alkyl groups corresponding to the monobasic acid used and containing from 3 to 9 carbon atoms and wherein x, y and z are integers of a value of from 1 to 5.
The esteritication of the trialkanol amines with monobasic acids is straightforward and is accomplished by methods known to the art. It may be carried out to the evolution of theoretical water in an inert atmosphere (nitrogen, carbon dioxide, etc.) with or without esterification catalyst such as p-toluene-sulfonic acid, NaHSO sulfosalicylic acid, etc. To insure complete esterification of the amine compound, it is preferable to use an excess of the monobasic acid.
TYPE lI.-DIBASIC ACiD CENTERED COMPLEX ESTER To form this complex ester, a two-thirds ester of the trialkanol amine is formed by heating to about 130 C. one mol of the trialkanol amine with two mols of a monobasic acid. This two-thirds ester, that is, a partial ester containing one unreacted hydroxyl group, is then esterified with a dibasic acid, two mols of the two-thirds ester reacting with each mol of the dibasic acid to result in a material having the following general formula:
Recently, in an effort to obtain the superior lubricants needed for these turbine type engines, a new field has been explored, namely the synthesis of lubricants from various materials. Esters represent one class of materials which have attracted unusual interest as synthetic lubricants. Esters are generally characterized by high viscosity indices and flash points and lower pour points than mineral oils of a corresponding viscosity. It is with synthetic lubricants of the ester type having ASTM pour In this formula R represents a hydrogen atom or alkyl group, R, R", R' and R" are alkyl groups corresponding to the monobasic acid employed and contain from 3 to 9 carbon atoms, x, y and g are integers having a value of from 1 to 5 and n is an integer of from 2 to 8 in the expression(CH which corresponds to the body of the dibasic acid employed. The body of the dibasic acid may also contain oxygen or sulfur in ether or thicether linkages.
TYPE III.-A NITROGEN-CENTERED COMPLEX ESTER This compound is formed by reacting together two partial esters. First a one-third ester of the trialkanol amine is formed by reacting one mol of the trialkanol amine with one mol of a monobasic acid. The second partial ester is formed by reacting one mol of a dibasic acid with one mol of an alcohol. The two partial esters are then reacted together in proportion of two mole of the half ester of the dibasic acid per molof the one-third partial ester of the trialkanol amine. The resulting nitrogen-centered complex ester has the structural formula as follows:
0 0 o R 0-ii-(CH2) r-i-[O OH( R) CH1] =N{GH2OH( R) 0] I i: (OHQ) w-iJ-O R In this formula R represents hydrogen or an alkyl Oxo acids containing from 4- to 10 carbon atoms group, R represents the alkyl group of the alcohol used to form the partial ester (half ester) and (CH represents the body of the dibasic acid containing from 2 to 8 carbon atoms of either branched or straight chain configuration. Alcohols operable include ethyl, propyl, butyl, isobutyl, methyl, hexyl, octyl, capryl, decyl, isodecyl, C Oxo, Z-ethylhexyl, 2-ethylbutyl, etc. R" of the formula corresponds to the alkyl group and represents the body of the monobasic acid used to form a partial ester (one-third ester) of the trialkanol amine. This alkyl group contains from 3 to 9 carbon atoms. The letters x, y and z denote integers having a value of from 1 to 5 and n is an integer of from 2 to 8.
TYPE IV.-NITROGEN-CENTERED COMPLEX ESTER The formation of this type of complex ester is brought about by reacting two molar proportions of a monobasic acid with a molar proportion of the triallranol amine to give the partial (two-thirds) ester of the trialkanol amine. An equimolar proportion of this ester is then reacted with a molar proportion of a half ester of a dibasic acid which has beenformed by reacting one mol of an alcohol with a molar proportion of a dibasic acid. This complex ester has the following general formula:
In this formula R represents hydrogen or an alkyl group; R represents an alkyl group having from 2 to 12 carbon atoms of either branched orstraight chain configuration, and corresponds to the alcohol used informing the partial ester of the dibasic acid; R" and R in the formula correspond to the alkyl groups of the mono basic acid used in forming the partial ester of the trialkanol amine and contain from 3 to 9 carbon atoms. The symbols x, y and z are small whole numbers of a value of from 1 to 5 and n is a number from 2 to 8.
Fischer-Tropsch synthesis acids containing from 4 to 10 carbon atoms Capric acid Whenever a dibasic acid has been used in the preparation of these complex esters the body of the acid is represented by (CH where n is described as being a number varying between 2 and 8. The body of the acid represented by this structure may also contain oxygen or sulfur in ether of thioether linkages. Since 11 may vary between 2 and 8, operable dibasic acids include succinic, glutaric, adipic, pimelic, suberic, azeleic, sebacic, diglycolic, ,8,B'-thiodipropionic acids.
The invention will be more clearly described by the following examples:
Example I The following ingredients were heated in esterification apparatus consisting of a one-liter three-necked round bottomed flask equipped with a nitrogen inlet tube, a glass-seal stirrer, a water separator-condenser and a thermometer.
Triethanol amine 224 g. (1.50 mols). 2-ethylhexanoic acid 714 g. (4.95 mols). Xylene 200 g.
Sodium acid sulfate 8 g.
After heating for 14 hours the esterification was com pleted giving 83 g. of water (81 g. theoretical). The ester-xylene mixture was filtered to remove the catalyst and then was distilled at a reduced pressure to give a main fraction consisting of 409 g. of a non-crystallizable material having the following properties:
Neutralization No. (ASTMD 0.53 mgm. KOH/gm.
Viscosity/210 F. cs 3.962. Viscosity/ 100 F. cs 21.85. Viscosity/0 F. cs 870. Viscosity/-40 F. cs 13,834. Viscosity index 73.
69 Actual pour, F 70.
Flash point, F 445. Fire point, F... 500.
Throughout the four types of esters R represents either hydrogen or an alkylgroup. it is preferred that when R is an alkyl group it contains from 1 to 4 carbon atoms.
Example II.Preparati0n of Type III triethanol amine complex ester, 1'. e.
C7 0x0 alcohol-sebacic acid-HO CH2CH3N CHaCHgOH-sebacie acid-C 0x0 alcohol When R is a hydrogen atom, for instance, derivatives of triethanol amine are contemplated. When R is a methyl group the formula covers derivatives of triisopropanol amine.
The monobasic acid throughout these three types of complex esters are restricted to those monobasic acids containing from 3 to 9 carbon atoms in the alkyl portion, that is to say, exclusive of the carboxyl group. Oper- CH2CH2O 0 C CsHi'! FORMULATION G. Triethanol amine, i m 149.2 Pelargonic acid, 1 m 151.0 .Sebacic acid, 2 m 404.0 C Oxo alcohol, 2 m 232.0 'Excess alcohol, 30% 69.0
i-Ieptane 100.0 Pure phenothiazine, 0.5% 4.2
PROCEDURE The triethanol amine, pelargonic acid and heptane were heated to reflux temperature of 210 C. maximum over a 50 minute period during which time 20.3 cc. of aqueous distillate was obtained. The alcohol, sebacic acid and phenothiazine were then added and the heating continued for additional hours during which time the maximum temperature obtained was 205 C. A total of 98 cc. of aqueous material was separated from the trap (90 cc. is theory). carbonate solution-heptane-isopropanol mixture and finally twice with water-isopropanol before being stripped. The finished product was stripped to 152 C. overhead and 215 C. liquid temperature at 0.18 mm. pressure. This product weighed 750 g. giving a yield of about 90%. The color was dark red.
The properties of this lubricant are given below. Although the material has a high viscosity, its viscositytemperature characteristics are outstandingly good. In fact they are superior to other complex ester materials of similar viscosity as can be seen by comparing the properties in the second column.
The ester product was washed with sodium 6 What is claimed is: 1. A synthetic lubricating oil having outstanding lubricating characteristics at both high and low temperatures which comprises a complex ester of the formula:
ornomo-ii-w 0 0 o 0 R0A(OHg) OCHzCHaN-CH2CH2O-(%-(CH2)- I-CR' wherein R represents an alkyl group of from 2 to 10 carbon atoms, wherein R" represents an alkyl group containing from 3 to 9 carbon atoms and wherein n is an integer of from 2 to 8.
2. A synthetic lubricating composition according to claim 1 wherein R is an alkyl group containing about 7 carbon atoms.
3. A synthetic lubricating composition according to claim 1 wherein n is 8.
4. A synthetic lubricating composition having outstanding lubricating characteristics at both high and low temperatures which comprises a complex ester of the formula The synthetic lubricating oils as described above may be used directly as lubricants or they may be blended with other lubricants such as mineral oils or other synthetic lubricants to obtain many combinations having special characteristics. It may also be desirable to add to the esters various improvers such as viscosity index improvers, e. g. a minor but viscosity index improving amount of a polymerized methacrylate ester, pour point depressors, oxidation inhibitors, detergents, corrosion and rust resisting agents and the like.
This application is a continuation in part of Serial No. 262,661, filed December 20, 1951, now abandoned, for the same inventors.
5. A synthetic lubricating composition according to claim 4 containing combined therein a minor but viscosity index improving amount of a polymerized methacrylate ester.
6. The process of preparing a complex ester synthetic lubricant having the formula 0 CHaCHQO-g-HIICI which comprises reacting one mol of pelargonic acid with one mol of triethanolamine at a reflux temperature of about 210 C. for about 50 minutes, separating an aqueous distillate from the reaction mixture, adding two mols of C7 Oxo alcohol and two mols of sebacio acid to said reaction mixture, continuing heating for about five hours, separating an aqueous distillate from said reaction mixture and recovering said complex ester from the reaction products.
References Cited in the file of this patent UNITED STATES PATENTS 1,918,222 Weisberg et a1. July 11, 1933 2,106,522 Ellis Jan. 25, 1938 2,173,448 Katzman et al. Sept. 19, 1939 2,547,188 Wayne Apr. 3, 1951 2,563,609 Matuszak Aug. 7, 1951 2,575,399 Seymour et al. Nov. 20, 1951 2,637,698 Tutwiler May 5, 1953 2,705,724 Cottle et a1. Apr. 5, 1955
Claims (1)
1. A SYNTHETIC LUBRICATING OIL HAVING OUTSTANDING LUBRICATING CHARACTERISTICS AT BOTH HIGH AND LOW TEMPERATURES WHICH COMPRISES A COMPLES ESTER OF THE FORMULA:
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US438616A US2831813A (en) | 1954-06-22 | 1954-06-22 | Complex ester synthetic lubricant |
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US438616A US2831813A (en) | 1954-06-22 | 1954-06-22 | Complex ester synthetic lubricant |
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US438616A Expired - Lifetime US2831813A (en) | 1954-06-22 | 1954-06-22 | Complex ester synthetic lubricant |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US2944025A (en) * | 1957-08-07 | 1960-07-05 | Sinclair Refining Co | Lubricating oil composition |
US3398163A (en) * | 1964-12-04 | 1968-08-20 | Atlantic Richfield Co | Ethylene oxide adducts of amino esters |
US3447916A (en) * | 1965-11-10 | 1969-06-03 | Exxon Research Engineering Co | Acylated polyesters,polyesteramides,or polyamides |
US3542678A (en) * | 1968-03-13 | 1970-11-24 | Lubrizol Corp | Lubricant and fuel compositions containing esters |
US4681903A (en) * | 1985-08-24 | 1987-07-21 | Bayer Aktiengesellschaft | Polyester polyols, a process for their production and their use in the isocyanate polyaddition process |
EP0461419A1 (en) * | 1990-06-12 | 1991-12-18 | REWO Chemische Werke GmbH | Poly(oxyalkylene)aminoalkanol esters, their ammonium salts, methods for their preparation and their use in detergents, cleaning agents, disinfectants and preservatives |
US20040180798A1 (en) * | 2003-03-10 | 2004-09-16 | Hartley Rolfe J. | Friction modifiers for engine oil composition |
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US1918222A (en) * | 1931-03-31 | 1933-07-11 | Weisberg & Greenwald Inc | Method of producing synthetic resins and products thereof |
US2106522A (en) * | 1934-12-31 | 1938-01-25 | Ellis Foster Co | Triethanolamine resin |
US2173448A (en) * | 1937-05-17 | 1939-09-19 | Emulsol Corp | Preparation of alkylolamine derivatives |
US2547188A (en) * | 1942-11-20 | 1951-04-03 | Truman B Wayne | Process and reagents for resolving emulsions |
US2563609A (en) * | 1951-08-07 | Lubricating oil additives | ||
US2575399A (en) * | 1948-10-07 | 1951-11-20 | Celanese Corp | Textile lubricant |
US2637698A (en) * | 1948-12-30 | 1953-05-05 | Standard Oil Dev Co | Mineral oil lubricating composition containing a copolymer of an alkyl ester of itaconic acid and an alkyl acrylate or methacrylate |
US2705724A (en) * | 1951-05-24 | 1955-04-05 | Exxon Research Engineering Co | Reduction of acidity in synthetic ester lubes with olefin oxides |
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US2563609A (en) * | 1951-08-07 | Lubricating oil additives | ||
US1918222A (en) * | 1931-03-31 | 1933-07-11 | Weisberg & Greenwald Inc | Method of producing synthetic resins and products thereof |
US2106522A (en) * | 1934-12-31 | 1938-01-25 | Ellis Foster Co | Triethanolamine resin |
US2173448A (en) * | 1937-05-17 | 1939-09-19 | Emulsol Corp | Preparation of alkylolamine derivatives |
US2547188A (en) * | 1942-11-20 | 1951-04-03 | Truman B Wayne | Process and reagents for resolving emulsions |
US2575399A (en) * | 1948-10-07 | 1951-11-20 | Celanese Corp | Textile lubricant |
US2637698A (en) * | 1948-12-30 | 1953-05-05 | Standard Oil Dev Co | Mineral oil lubricating composition containing a copolymer of an alkyl ester of itaconic acid and an alkyl acrylate or methacrylate |
US2705724A (en) * | 1951-05-24 | 1955-04-05 | Exxon Research Engineering Co | Reduction of acidity in synthetic ester lubes with olefin oxides |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2944025A (en) * | 1957-08-07 | 1960-07-05 | Sinclair Refining Co | Lubricating oil composition |
US3398163A (en) * | 1964-12-04 | 1968-08-20 | Atlantic Richfield Co | Ethylene oxide adducts of amino esters |
US3447916A (en) * | 1965-11-10 | 1969-06-03 | Exxon Research Engineering Co | Acylated polyesters,polyesteramides,or polyamides |
US3542678A (en) * | 1968-03-13 | 1970-11-24 | Lubrizol Corp | Lubricant and fuel compositions containing esters |
US4681903A (en) * | 1985-08-24 | 1987-07-21 | Bayer Aktiengesellschaft | Polyester polyols, a process for their production and their use in the isocyanate polyaddition process |
EP0461419A1 (en) * | 1990-06-12 | 1991-12-18 | REWO Chemische Werke GmbH | Poly(oxyalkylene)aminoalkanol esters, their ammonium salts, methods for their preparation and their use in detergents, cleaning agents, disinfectants and preservatives |
US20040180798A1 (en) * | 2003-03-10 | 2004-09-16 | Hartley Rolfe J. | Friction modifiers for engine oil composition |
US7022653B2 (en) * | 2003-03-10 | 2006-04-04 | Infineum International Limited | Friction modifiers for engine oil composition |
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