US2853430A - Process for stabilizing furnace oil - Google Patents
Process for stabilizing furnace oil Download PDFInfo
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- US2853430A US2853430A US487443A US48744355A US2853430A US 2853430 A US2853430 A US 2853430A US 487443 A US487443 A US 487443A US 48744355 A US48744355 A US 48744355A US 2853430 A US2853430 A US 2853430A
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- oil
- sweet
- furnace
- sour
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- 238000000034 method Methods 0.000 title claims description 35
- 239000000295 fuel oil Substances 0.000 title claims description 22
- 230000000087 stabilizing effect Effects 0.000 title description 5
- 239000003921 oil Substances 0.000 claims description 102
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 14
- 238000004523 catalytic cracking Methods 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 12
- 229910052740 iodine Inorganic materials 0.000 claims description 10
- 239000011630 iodine Substances 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 239000003208 petroleum Substances 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 4
- 238000004821 distillation Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-PWCQTSIFSA-N Tritiated water Chemical compound [3H]O[3H] XLYOFNOQVPJJNP-PWCQTSIFSA-N 0.000 claims 1
- 239000007789 gas Substances 0.000 description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- 238000003860 storage Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 235000009508 confectionery Nutrition 0.000 description 9
- 239000013049 sediment Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000003502 gasoline Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229910001868 water Inorganic materials 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- -1 alkali-metal phenolates Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012084 conversion product Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- NALMPLUMOWIVJC-UHFFFAOYSA-N n,n,4-trimethylbenzeneamine oxide Chemical compound CC1=CC=C([N+](C)(C)[O-])C=C1 NALMPLUMOWIVJC-UHFFFAOYSA-N 0.000 description 1
- ZGJADVGJIVEEGF-UHFFFAOYSA-M potassium;phenoxide Chemical compound [K+].[O-]C1=CC=CC=C1 ZGJADVGJIVEEGF-UHFFFAOYSA-M 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011697 sodium iodate Substances 0.000 description 1
- 229940032753 sodium iodate Drugs 0.000 description 1
- 235000015281 sodium iodate Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G27/00—Refining of hydrocarbon oils in the absence of hydrogen, by oxidation
- C10G27/02—Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with halogen or compounds generating halogen; Hypochlorous acid or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G19/00—Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment
- C10G19/02—Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment with aqueous alkaline solutions
- C10G19/06—Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment with aqueous alkaline solutions with plumbites or plumbates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G27/00—Refining of hydrocarbon oils in the absence of hydrogen, by oxidation
- C10G27/04—Refining of hydrocarbon oils in the absence of hydrogen, by oxidation with oxygen or compounds generating oxygen
Definitions
- This invention relates to a stabilized hydrocarbon oil boiling in the heavier-than-gasoline range, which oil has been derived from a catalytic cracking operation. More particularly, the invention relates to a furnace oil which contains a catalytically cracked oil which has been stabilized by the process of the invention.
- Oils boiling in the heavier-than-gasoline range i. e., between about 350 F. and about 600 P. which have been obtained from the liquid product of the catalytic cracking of hydrocarbon oils, are of unsatisfactory storage stability as determined by deterioration in color formation of gums and sediments.
- catalytically cracked oils boiling in this distillate fuel range are mixed with virgin oils which boil in the distillate fuel range, which virgin oils have been sweetened by the Doctor method, the resulting blend is much less stable than either of the components alone. This characteristic is known as incompatibility of stocks.
- the demnad for hydrocarbon oils for use in domestic furnaces has increased so markedly in recent years that the demand cannot be supplied by a 100% virgin gas oil material. Therefore, it is necessary that a stable blended furnace oil be producible by the refiner.
- An object of the invention is a method for stabilizing oils boiling in the heavier-than-gasoline range which have been derived from catalytic cracking operations.
- Another object is a catalytically cracked gas oil boiling in the heavier-than-gasoline range which has satisfactory storage stability with respect to gum, sediment and color.
- Still another object is a method of producing a furnace oil of good storage stability, which furnace oil is made by blending a Doctor sweentened virgin gas oil and a catalytically cracked cycle oil.
- a particular object is a furnace oil of satisfactory storage stability with respect to color, gum and sediment, which furnaces oil is made by blending a Doctor sweetened virgin gas oil and a catalyically cracked cycle oil.
- a raw sour oil derived from a catalytic cracking operation which oil boils in the heavier-than-gasoline range, is stabilized with respect to the color, gum and sediment by adding to the raw oil between about 0.001 and about 0.004 weight percent of an alkali-metal hydroxide and between about 0.0005 and about 0.002 weight percent of free iodine.
- a furnace oil of improved stability with respect to color, gum and sediment is produced by blending a catalytically cracked oil treated by the above process and a virgin gas oil which has been sweetened by the Doctor method.
- the catalytically cracked oil charged to the treating process boils in the range of about 350 F. and 650 F.
- This oil has been derived from the conversion products of the catalytic cracking of heavier hydrocarbon oils, such as gas oils and reduced crudes. In the refining operation, these catalytically cracked oils are known as catalytic cycle stocks.
- the catalytic cracking operation which produces the catalytically cracked oil charged to the treating process of the invention may be any one of the wellknewn processes now in use in the petroleum industry,
- the fluidized catalytic cracking process for example, the fluidized catalytic cracking process, the thermofor catalytic cracking process, the Houdriflow cracking process, the Houdry catalytic cracking process, or the cycloversion process.
- the catalytically cracked oil should be treated immediately after it is withdrawn from the fractionator or stored in intermediate storage which is equipped to prevent contact of air of free-oxygen with the raw oil.
- the term raw oil means the sour catalytically cracked oil as it has been withdrawn from the fractionator without immediate storage to the treating process or has been stored without contact with atmospheric oxygen.
- the raw oil as produced contains entrained water as is evidenced by the presence of a haze.
- the presence of entrained water as evidenced by a heavy haze has an adverse effect on the quality of the treated oil and therefore it is preferred that the raw oil be freed of entrained water, if any is present. This may be done by prolonged settling in the absence of oxygen, or passing the oil through a coalescer such as a fibre glass packed vessel or through a salt drum.
- the raw oil is treated to render it more stable by adding to the raw oil between about 0.001 and about 0.004 weight percent of an alkali-metal hydroxide, such as sodium hydroxide or potassium hydroxide. It has also been found that alkali-metal phenolates may be added to the oil to obtain the desired result. The amount of sodium or potassium phenolate which is added should be substantially equivalent to the above defined amounts of metal hydroxide. Addition of appreciably less than 0.001 weight percent of alkali-metal hydroxide is relatively ineffective for stabilizing the oil and the addition of appreciably more than 0.004 weight percent of alkalimetal hydroxide results in the formation of a separate phase of alkali-metal hydroxide.
- an alkali-metal hydroxide such as sodium hydroxide or potassium hydroxide.
- the alkali-metal hydroxide is preferably added to the oil in the form of a concentrated solution in a substantially anhydrous alcohol.
- a substantially anhydrous alcohol for example, methanol, ethanol and isopropanol.
- the alkali-metal hydroxide may be added to the raw oil in the form of a saturated aqueous solution; this is particularly so when the addition is carried out at a relatively high temperature, such as l50200 F.
- the treating process includes not only the addition of the above-defined amounts of alkali-metal hydroxide but also the addition of between about 0.0005 and about 0.002 weight percent of free-iodine.
- the iodine is preferably added in the form of an alcoholic solution. Use of appreciably less than 0.0005 weight percent of free-iodine is relatively ineffective and the use of appreciably more than about 0.002 weight percent may have a deleterious effect on the stability of the treated oil.
- the treating operation may be carried out at ordinary temperatures or even at moderately elevated temperatures. Thus the process may be carried out between about 30 F. and 250 F or even somewhat higher. Normally, the treating operation will be carried out at the temperature at which the catalytically cracked oil is produced from the fractionator. Typically, this is on the order of F.
- the treated oil which is very sour as determined by the Doctor test, as produced, and immediately after having been treated, gradually becomes sweet with open exposure to free-oxygen.
- the sweetening may be obtained by simply allowing the treated oil to remain in a tank which is vented to the atmosphere for 2 to 4 days. More rapid sweetening can be obtained by adding free-oxygen to the treated oil, for example, by injecting cylinder oxygen into the stream of treated oil as it passes to the storage tank.
- the higher quality distillate fuels used in iomestic furnaces are blends of cracked oils and virgin oils.
- the virgin oil component is a gas oil boiling in the range of about 350 F. and 650 F.
- the virgin gas oil component has been made sweet to the Doctor test usually by the well-known Doctor method. In this method, the sour oil is contacted with an aqueous plumbite solution in the presence of freesulfur and air until the oil is sweet as determined by the Doctor test.
- the refiner uses as the virgin component 2, or even more, different virgin gas oils,
- the furnace oil consists of not more than about 70 parts of catalytically cracked oil and about 30 parts of the Doctor-sweetened virgin gas oil. Generally the furnace oil consists of at least about parts of catalytically cracked oil and about 80 parts of Doctorsweetened virgin gas oil.
- the catalyically cracked oil was a light catalytically cracked oil (LCCO) which boiled over the range of 350 F. to 550 F.
- LCCO light catalytically cracked oil
- This oil had been produced by the fluidized catalytic cracking, using a silica alumina catalyst, of high sulfur virgin gas oils.
- the virgin gas oil component of the furnace oil tested was derived from two sources. The virgin component boiled over the range of 350 to 650 F. The virgin component had been sweetened by contacting it with 4 volume percent of Doctor solution and 150% of the theoretical of free-sulfur.
- the Doctor solution contained water, sodium hydroxide, and sodium plumbite; the lead content was about 1.7 grams, as PbO, per 100 ml. of solution.
- the furnace oil consisted of a blend of 32 volumes of LCCO and 68 volumes of Doctor-sweetened virgin oil.
- furnace oils were made up wherein the LCCO portion was given either no treatment or treated as follows:
- the raw, sour oil obtained directly from the fractionator had added to it 0.002 weight percent of sodium hydroxide as a concentrated solution in anhydrous methanol; another portion of raw, sour oil had added to it 0.001 weight percent of free-iodine as an alcohol solution; another portion of the raw oil had added to it both sodium hydroxide and freeiodine0.002 weight percent of sodium hydroxide and 0.001 weight percent of free-iodine.
- Two different batches of each furnace oil were produced in order to enable testing of the different furnace oils after 3 months and 6 months, respectively, of storage in vented bottles. The storage was at about 90 F.
- a process for producing a sweet, storage-stable furnace oil which process comprises (A) (i) removing entrained water, immediately subsequent to the production thereof and before any contact with atmospheric oxygen, from a liquid sour oil boiling in the range of about 350 F.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Description
Patented Sept. 23, 1958 fiice PROCESS FOR STABILIZING FURNACE OIL Russell H. Brown, Hammond, Ind., assignor to Standard Oil Company, Chicago, 111., a corporation of Indiana No Drawing. Application February 10, 1955 Serial No. 487,443 7 Claims. (Cl. 196-29) This invention relates to a stabilized hydrocarbon oil boiling in the heavier-than-gasoline range, which oil has been derived from a catalytic cracking operation. More particularly, the invention relates to a furnace oil which contains a catalytically cracked oil which has been stabilized by the process of the invention.
Oils boiling in the heavier-than-gasoline range, i. e., between about 350 F. and about 600 P. which have been obtained from the liquid product of the catalytic cracking of hydrocarbon oils, are of unsatisfactory storage stability as determined by deterioration in color formation of gums and sediments. When catalytically cracked oils boiling in this distillate fuel range are mixed with virgin oils which boil in the distillate fuel range, which virgin oils have been sweetened by the Doctor method, the resulting blend is much less stable than either of the components alone. This characteristic is known as incompatibility of stocks. The demnad for hydrocarbon oils for use in domestic furnaces has increased so markedly in recent years that the demand cannot be supplied by a 100% virgin gas oil material. Therefore, it is necessary that a stable blended furnace oil be producible by the refiner.
An object of the invention is a method for stabilizing oils boiling in the heavier-than-gasoline range which have been derived from catalytic cracking operations. Another object is a catalytically cracked gas oil boiling in the heavier-than-gasoline range which has satisfactory storage stability with respect to gum, sediment and color. Still another object is a method of producing a furnace oil of good storage stability, which furnace oil is made by blending a Doctor sweentened virgin gas oil and a catalytically cracked cycle oil. A particular object is a furnace oil of satisfactory storage stability with respect to color, gum and sediment, which furnaces oil is made by blending a Doctor sweetened virgin gas oil and a catalyically cracked cycle oil.
A raw sour oil derived from a catalytic cracking operation, which oil boils in the heavier-than-gasoline range, is stabilized with respect to the color, gum and sediment by adding to the raw oil between about 0.001 and about 0.004 weight percent of an alkali-metal hydroxide and between about 0.0005 and about 0.002 weight percent of free iodine. A furnace oil of improved stability with respect to color, gum and sediment is produced by blending a catalytically cracked oil treated by the above process and a virgin gas oil which has been sweetened by the Doctor method.
The catalytically cracked oil charged to the treating process boils in the range of about 350 F. and 650 F. This oil has been derived from the conversion products of the catalytic cracking of heavier hydrocarbon oils, such as gas oils and reduced crudes. In the refining operation, these catalytically cracked oils are known as catalytic cycle stocks. The catalytic cracking operation which produces the catalytically cracked oil charged to the treating process of the invention may be any one of the wellknewn processes now in use in the petroleum industry,
for example, the fluidized catalytic cracking process, the thermofor catalytic cracking process, the Houdriflow cracking process, the Houdry catalytic cracking process, or the cycloversion process.
The catalytically cracked oil should be treated immediately after it is withdrawn from the fractionator or stored in intermediate storage which is equipped to prevent contact of air of free-oxygen with the raw oil. Hereinafter the term raw oil means the sour catalytically cracked oil as it has been withdrawn from the fractionator without immediate storage to the treating process or has been stored without contact with atmospheric oxygen. Frequently the raw oil as produced contains entrained water as is evidenced by the presence of a haze. The presence of entrained water as evidenced by a heavy haze has an adverse effect on the quality of the treated oil and therefore it is preferred that the raw oil be freed of entrained water, if any is present. This may be done by prolonged settling in the absence of oxygen, or passing the oil through a coalescer such as a fibre glass packed vessel or through a salt drum.
The raw oil is treated to render it more stable by adding to the raw oil between about 0.001 and about 0.004 weight percent of an alkali-metal hydroxide, such as sodium hydroxide or potassium hydroxide. It has also been found that alkali-metal phenolates may be added to the oil to obtain the desired result. The amount of sodium or potassium phenolate which is added should be substantially equivalent to the above defined amounts of metal hydroxide. Addition of appreciably less than 0.001 weight percent of alkali-metal hydroxide is relatively ineffective for stabilizing the oil and the addition of appreciably more than 0.004 weight percent of alkalimetal hydroxide results in the formation of a separate phase of alkali-metal hydroxide. The alkali-metal hydroxide is preferably added to the oil in the form of a concentrated solution in a substantially anhydrous alcohol. For example, methanol, ethanol and isopropanol. The alkali-metal hydroxide may be added to the raw oil in the form of a saturated aqueous solution; this is particularly so when the addition is carried out at a relatively high temperature, such as l50200 F.
The treating process includes not only the addition of the above-defined amounts of alkali-metal hydroxide but also the addition of between about 0.0005 and about 0.002 weight percent of free-iodine. (A compound which readily decomposes to produce free-iodine, such as sodium iodate, may be used.) The iodine is preferably added in the form of an alcoholic solution. Use of appreciably less than 0.0005 weight percent of free-iodine is relatively ineffective and the use of appreciably more than about 0.002 weight percent may have a deleterious effect on the stability of the treated oil.
The treating operation may be carried out at ordinary temperatures or even at moderately elevated temperatures. Thus the process may be carried out between about 30 F. and 250 F or even somewhat higher. Normally, the treating operation will be carried out at the temperature at which the catalytically cracked oil is produced from the fractionator. Typically, this is on the order of F.
It has been found that the treated oil which is very sour, as determined by the Doctor test, as produced, and immediately after having been treated, gradually becomes sweet with open exposure to free-oxygen. When adequate storage space is available, the sweetening may be obtained by simply allowing the treated oil to remain in a tank which is vented to the atmosphere for 2 to 4 days. More rapid sweetening can be obtained by adding free-oxygen to the treated oil, for example, by injecting cylinder oxygen into the stream of treated oil as it passes to the storage tank.
Presently the higher quality distillate fuels used in iomestic furnaces, i. e., furnace oils, are blends of cracked oils and virgin oils. Typically the virgin oil component is a gas oil boiling in the range of about 350 F. and 650 F. The virgin gas oil component has been made sweet to the Doctor test usually by the well-known Doctor method. In this method, the sour oil is contacted with an aqueous plumbite solution in the presence of freesulfur and air until the oil is sweet as determined by the Doctor test. Usually the refiner uses as the virgin component 2, or even more, different virgin gas oils,
different in the sense of boiling range primarily.
Generally the furnace oil consists of not more than about 70 parts of catalytically cracked oil and about 30 parts of the Doctor-sweetened virgin gas oil. Generally the furnace oil consists of at least about parts of catalytically cracked oil and about 80 parts of Doctorsweetened virgin gas oil.
The effectiveness of the treating process of this in- .vention in stabilizing catalytically cracked oils and overcoming incompatibility with Doctor-sweetened virgin oils, is illustrated by the following tests.. In these tests, the catalyically cracked oil was a light catalytically cracked oil (LCCO) which boiled over the range of 350 F. to 550 F. This oil had been produced by the fluidized catalytic cracking, using a silica alumina catalyst, of high sulfur virgin gas oils. The virgin gas oil component of the furnace oil tested was derived from two sources. The virgin component boiled over the range of 350 to 650 F. The virgin component had been sweetened by contacting it with 4 volume percent of Doctor solution and 150% of the theoretical of free-sulfur. The Doctor solution contained water, sodium hydroxide, and sodium plumbite; the lead content was about 1.7 grams, as PbO, per 100 ml. of solution. The furnace oil consisted of a blend of 32 volumes of LCCO and 68 volumes of Doctor-sweetened virgin oil. Four furnace oils were made up wherein the LCCO portion was given either no treatment or treated as follows: The raw, sour oil obtained directly from the fractionator had added to it 0.002 weight percent of sodium hydroxide as a concentrated solution in anhydrous methanol; another portion of raw, sour oil had added to it 0.001 weight percent of free-iodine as an alcohol solution; another portion of the raw oil had added to it both sodium hydroxide and freeiodine0.002 weight percent of sodium hydroxide and 0.001 weight percent of free-iodine. Two different batches of each furnace oil were produced in order to enable testing of the different furnace oils after 3 months and 6 months, respectively, of storage in vented bottles. The storage was at about 90 F.
The comparisons between the furnace oils were made on the basis of the NPA color of the oil, the acid floc gum and sediment. Both gum and sediment were determined as mg. per 100 ml. of oil by the technique of Proell and Bolt, Oil and Gas Journal, March 30, 1946.
TEST 1 The four different oils were inspected after 3 months of storage in vented bottles and the results of these tests are set out in Table I below.
4 TEST 2 The oils were again inspected after 6 months of storage. The results of these tests are set out in Table II below.
The above data show that a remarkable improvement in stability with respect to color, gum and sediment is obtained by treating the catalytically cracked portion of the furnace oil according to the process of this invention. In every respect the oil containing LCCO treated with both sodium hydroxide and free-iodine was better than the furnace oils which had been treated with only one of the two components of the treating processes. It is submitted that these data show that the objects of the invention have been attained.
Thus having described the invention, what is claimed 1. A process for producing a sweet, storage-stable furnace oil which process comprises (A) (i) removing entrained water, immediately subsequent to the production thereof and before any contact with atmospheric oxygen, from a liquid sour oil boiling in the range of about 350 F. and about 650 R, which oil has been produced by the catalytic cracking of a petroleum oil and (ii) dissolving in said dewatered oil between about 0.001 and about 0.004 weight percent of alkali-metal hydroxide, and between about 0.0005 and about 0.002 weight per cent of free-iodine, based on said dewatered oil, respectively, (B) contacting a sour virgin gas oil obtained by distillation of petroleum, which oil boils in the range of about 350 F. and about 650 F., with aqueous plumbite in the Doctor method and separating a sweet gas oil from aqueous solution, (C) blending said alkali-metal hydroxide and free-iodine containing-oil and said sweet gas oil in a volume ratio of said oil and said sweet gas oil between about 20:80 and :30, said blend being sour to the Doctor test, and (D) exposing said blend to freeoxygen for a time sufiicient to produce a sweet furnace oil which is storage-stable.
2. The process of claim 1 wherein said alkali-metal hydroxide is added to said dewatered oil in the form of a saturated aqueous solution.
3. The process of claim 1 wherein said alkali-metal hydroxide is added to said dewatered oil in the form of a solution in anhydrous methanol.
4. The process of claim 1 wherein said free-iodine is added to said dewatered oil in the form of an alcohol solution.
5. The process of claim 1 wherein said blend is composed of about 32 volumes of said oil and about 68 volumes of said sweet gas oil.
References Cited in the file of this patent UNITED STATES PATENTS Miller Aug. 31,
Claims (1)
1. A PROCESS FOR PRODUCING A SWEET, STORAGE-STABLE FURNACE OIL WHICH PROCESS COMPRISES (A) (I) REMOVING ENTRAINED WATER, IMMEDIATELY SUBSEQUENT TO THE PRODUCTION THEREOF AND BEFORE ANY CONTACT WITH ATMOSPHERIC OXYGEN, FROM A LIQUID SOUR OIL BOILING IN THE RANGE OF ABOUT 350* F. AND ABOUT 650*F., WHICH OIL HAS BEEN PRODUCED BY THE CATALYTIC CRACKING OF A PETROLEUM OIL AND (II) DISSOLVING IN SAID DEWATERED OIL BETWEEN ABUT 0.001 AND ABOUT 0.004 WEIGHT PERCENT OF ALKALI-METAL HYDROXIDE, AND BETWEEN ABOUT 0.0005 AND ABOUT 0.002 WEIGHT PERCENT OF FREE-IODINE, BASED ON SAID DEWATERED OIL, RESPECTIVELY, (B) CONTACTING A SOUR VIRGIN GAS OIL OBTAINED BY DISTILLATION OF PETROLEUM, WHICH OIL BOILS IN THE RANGE OF ABOUT 350*F. AND ABOUT 650*F., WITH AQUEOUS PLUMBITE IN THE DOCTOR METHOD AND SEPARATING A SWEET GAS OIL FROM AQUEOUS SOLUTION, (C) BLENDING SAID ALKALI-METAL HYDROXIDE AND FREE-IODINE CONTAINING-OIL AND SAID SWEET GAS OIL IN A VOLUME RATIO OF SAID OIL AND SAID SWEET GAS OIL BETWEEN ABOUT 2:80 AND 70:30, SAID BLEND BEING SOUR TO THE TEST, AND (D) EXPOSING SAID BLEND TO FREEOXYGEN FOR A TIME SUFFICIENT TO PRODUCE A SWEET FURNACE OIL WHICH IS STORAGE-STABLE.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US487443A US2853430A (en) | 1955-02-10 | 1955-02-10 | Process for stabilizing furnace oil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US487443A US2853430A (en) | 1955-02-10 | 1955-02-10 | Process for stabilizing furnace oil |
Publications (1)
Publication Number | Publication Date |
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US2853430A true US2853430A (en) | 1958-09-23 |
Family
ID=23935746
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US487443A Expired - Lifetime US2853430A (en) | 1955-02-10 | 1955-02-10 | Process for stabilizing furnace oil |
Country Status (1)
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US (1) | US2853430A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4832395A (en) * | 1986-11-21 | 1989-05-23 | Abl Unlimited, Inc. | Vehicle bed cover assembly with laterally adjustable sliders |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1980189A (en) * | 1931-05-21 | 1934-11-13 | Universal Oil Prod Co | Treatment of hydrocarbon oils |
US2503486A (en) * | 1947-08-07 | 1950-04-11 | Phillips Petroleum Co | Method of desulfurization by treatment with elemental halogens |
US2574122A (en) * | 1949-03-11 | 1951-11-06 | Standard Oil Dev Co | Sweetening process |
US2592383A (en) * | 1949-06-28 | 1952-04-08 | Standard Oil Dev Co | Process for preparing heating oil |
US2687991A (en) * | 1952-02-04 | 1954-08-31 | Standard Oil Dev Co | Heating oil |
-
1955
- 1955-02-10 US US487443A patent/US2853430A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1980189A (en) * | 1931-05-21 | 1934-11-13 | Universal Oil Prod Co | Treatment of hydrocarbon oils |
US2503486A (en) * | 1947-08-07 | 1950-04-11 | Phillips Petroleum Co | Method of desulfurization by treatment with elemental halogens |
US2574122A (en) * | 1949-03-11 | 1951-11-06 | Standard Oil Dev Co | Sweetening process |
US2592383A (en) * | 1949-06-28 | 1952-04-08 | Standard Oil Dev Co | Process for preparing heating oil |
US2687991A (en) * | 1952-02-04 | 1954-08-31 | Standard Oil Dev Co | Heating oil |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4832395A (en) * | 1986-11-21 | 1989-05-23 | Abl Unlimited, Inc. | Vehicle bed cover assembly with laterally adjustable sliders |
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