US2901336A - Antiknock compositions - Google Patents

Antiknock compositions Download PDF

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US2901336A
US2901336A US659222A US65922257A US2901336A US 2901336 A US2901336 A US 2901336A US 659222 A US659222 A US 659222A US 65922257 A US65922257 A US 65922257A US 2901336 A US2901336 A US 2901336A
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iron
lead
octane
theory
gasoline
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Jerome E Brown
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Ethyl Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/12Inorganic compounds
    • C10L1/1233Inorganic compounds oxygen containing compounds, e.g. oxides, hydroxides, acids and salts thereof
    • C10L1/1241Inorganic compounds oxygen containing compounds, e.g. oxides, hydroxides, acids and salts thereof metal carbonyls
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/20Organic compounds containing halogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/30Organic compounds compounds not mentioned before (complexes)
    • C10L1/305Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
    • C10L1/306Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond) organo Pb compounds

Definitions

  • This invention relates to a fundamental advance in the antiknock art. More particularly, this invention relates to gasoline compositions having markedly improved performance characteristics, notably very high octane quality and reduced engine wear tendencies.
  • An object of this invention is to fulfill the foregoing need.
  • Another object of this invention is to provide ice extremely high octane quality gasolines containing a highly effective additive complement.
  • a particular object of .this invention is to provide novel gasoline compositions containing, inter alia, a minute concentration of iron pentacarbonyl which cooperates with the remainder of my novel additive complement and with the base fuel to provide especially high octane qualities.
  • Other important objects of this invention will be apparent from the ensuing description.
  • gasoline having .a motor octane number when clear (unleaded) of at least about 76 containing an organolead antiknock agent, preferably a tetraalkylleatl compound containing from 1 to about 8 carbon atoms in each alkyl group, from about 0.4 to about 0.6 theory based on the lead of bromine as a brominea containing scavenger, from about 0.8 to about 1.2 theory based on the lead of chlorine as a chlorine-containing scavenger, and iron pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon and an amount of iron pentacarbonyl equivalent to from about 0.005 to 0.2 and preferably from about 0.02 to 0.1 gram of iron per gallon.
  • an organolead antiknock agent preferably a tetraalkylleatl compound containing from 1 to about 8 carbon atoms in each alkyl group
  • Iron pentacarbonyl when used pursuant to this invention is also an effective. inhibitor of engine Wear.
  • this extremely small concentration of iron pentacarbonyl in a fuel of this invention made 3.0 milliliters per gallon of tetraethyllead act as if 4.6 milliliters per gallon were each of these leaded fuels were further treated with small concentrations of iron pentacarbonyl.
  • the various fuels were then subjected to the ASTM Research Octane Number Test-ASTM Test Procedure D-908. The results are shown in Table I.
  • iron pentacarbonyl is an effective inhibitor of engine wear, particularly when the engines are operated under very severe conditions. It is well known that heretofore the high engine Wear caused by iron pentacarbonyl had made its use in fuel impractical. See, for example, US. Patents 2,546,421 and 2,546,422. Surprisingly, however, substantial reductions in engine wear under drastic engine operating conditions are the direct result of the use of the extremely small concentrations of iron pentacarbonyl pursuant to this invention. This was demonstrated by a large number of engine tests.
  • Gasoline motor octane number clear containing 3 milliliters of tetraethyllead per gallon as the antiknock mixture described above was used to operate a singlecylinder engine having a displacement of 35 cubic inches at a speed of 2500 r.p.m. and a jacket temperature of F.
  • the intake air was filtered to prevent atmospheric dust from entering the combustion chamber.
  • the amount of wear was determined by the method described in the December 1956 edition of Nucleonicsat page 70.
  • the criterion of engine wear was the rate of loss in weight of the upper piston ring during the test period in milligrams per hour.
  • the piston ring was a commercial chrome-plated cast iron product containing. radioactive isotopes.
  • iron pentacarbonyl at concentrations from about 0.02 to 0.1 gram of iron per gallon. These concentrations take full advantage of the tremendous effectiveness of the iron pentacarbonyl as a promoter of the lead alkyl antiknock effectiveness and an inhibitor of engine wear. However, excellent results are achieved throughout the concentration range of from about 0.005 to 0.2 gram of iron per gallon as iron pentacarbonyl. At the lower end of this range, the promoter and wear inhibiting effects of iron pentacarbonyl are significant, whereas at the upper end of this range they are normally of a larger magnitude. Generally speaking, on the basis of the promoter and Wear inhibiting effects and taking economic factors into consideration, the ideal concentration of iron pentacarbonyl is about 0.1 gram of iron per gallon.
  • the constituents of my additive complement are blended in appropriate quantity with gasoline having a motor octane number clear of at least about 76.
  • the order of addition of the ingredients is not critical. Thus, they can be blended separately in any order or in various sub-combinations. Because the iron pentacarbonyl concentrations are so small, it is helpful to prepare a concentrated gasoline solution containing the correct proportions of the ingredients of my additive complement and then dilute this formulation with additional gasoline to the desired concentration.
  • Another method is to first prepare an antiknock fluid composition made up of the lead alkyl antiknock agent, the bromine-containing scavenger, the chlorine-containing scavenger, and the iron pentacarbonyl in appropriate proportions. This, in turn, is bended with the appropriate base fuel.
  • the octane numbers of the fuels are motor octane numbers clear.
  • a theory of bromine or chlorine equals two atoms of halogen per atom of lead.
  • Example I 79.7 octane gasoline blend containing per gallon: 3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.05 gram of iron as iron pentacarbonyl
  • Example II 79.7 octane gasoline blend containing per gallon:
  • Lead alkyls which can be used in the compositions of this invention include tetrarnethyllead, tetraethyllead, tetrapropyllead, tetraisopropyllead, tetrabutyllead, methyltriethyllead, dimethyldiethyllead, trimethylethyllead, .tetraoctyllead and the like, or mixtures thereof.
  • each alkyl group can contain from 1 to about 8 carbon atoms and be straight or branched chain.
  • the use of tetraethyllead is preferred because of its superior performance qualities, commercial availability, and lower cost.
  • the bromine-containing and chlorine-containing scavengers used in the fuels of this invention are organic halide compounds which react with the lead during combustion in the engine to form volatile lead halides. It is preferable that the bromine-containing scavenger contain no chlorine and that the chlorine-containing scavenger contain no bromine, although a scavenger containing both halogens can be used, provided the scavenger mixture contains a total of bromine and chlorine within the ranges specified above.
  • Useful scavengers include ethylene dichloride, ethylene dibromide, carbon tetrachloride, propylene dibromide, 2- chloro-2,3-dibromobutane, 1,2,3- tribromopropane, hexachloropropylene, mixed bromoxylenes, 1,4-dibromobutane, 1,4-dichloropentane, fi,,B-dibromodiisopropyl ether, ,6,B'- dichlorodiethyl ether; trichlorobenzene; dibromortol uenes; tert-butyl bromide; Z-methyl-Z-bromobutanc; 2,3,3- trimethyl-Z-bromobutane; tert-butyl chloride; 2,3-dimethyl-2,3-dibromobutane; 2,5-dimethyl-2,S-dibrornohexane; 2-methyl-2
  • Particularly preferred scavenger mixtures are 0.5 theory of bromine as ethylene dibromide and 1.0 theory of chlorine as ethylene dichloride; 0.6 theory of bromine as ethylene dibromide and 1.0 theory of chlorine as ethylene dichloride; and 0.45 theory of bromine as 2,3-dibromobutane and 1.0 theory of chlorine as ethylene dichloride. These mixtures effectively control the amount of deposits formed in the engine during operation and bring about this desirable result at a minimum cost.
  • ingredients which can be used with advantage in the fuels of this invention include dyes for identification purposes; metal deactivators, such as N,N di salicylidene-1,2-diaminopropane; anti-icing and anti-rust additives; surface ignition control additives, such as tricresylphosphate, triQB-chloropropyl)-thionophosphate, dimethyltolylphosphate, dimethylxylylphosphate, trimethylphosphate, dixylylphosphoramidate, trialkylphosphines, etc.; antioxidants; and the like.
  • metal deactivators such as N,N di salicylidene-1,2-diaminopropane
  • anti-icing and anti-rust additives anti-icing and anti-rust additives
  • surface ignition control additives such as tricresylphosphate, triQB-chloropropyl)-thionophosphate, dimethyltolylphosphate, dimethylxylylphosphate, trimethylphosphate,
  • the gasoline base stocks employed in this invention are preferably those which boil within or throughout the motor gasoline boiling range. This range is from about 85 to about 420 F. For best results the motor fuel should have a 90 percent boiling point of at least about 310 F. and an endpoint of at least about 375 F.
  • These fuel base stocks are derived from a variety of refinery processes and include straight-run gasoline, catalytically or thermally cracked stocks, or gasoline hydrocarbons resulting from such processes as reforming, polymerization, isomerization, and the like. Individual gasoline hydrocarbons or various blends thereof can be used successfully. As stated above, the chief requisite of the gasoline base stock is that it have a motor octane number clear of at least 76.
  • Gasoline having a motor octane number when clear of at least about 76 containing a lead alkyl antiknock agent from about 0.4 to about 0.6 theory based on the lead of bromine as a bromine-containing scavenger, from about 0.8 to about 1.2 theory based on the lead of chlorine as a chlorine-containing scavenger, and iron pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon, and an amount of iron pentacarbonyl equivalent to from about 0.005 to 0.2 gram of iron per gallon.
  • Gasoline having a motor octane number when clear of at least about 76 containing a lead alkyl antiknock agent from about 0.4 to about 0.6 theory based on the lead of bromine as a bromine-containing scavenger, from about 0.8 to about 1.2 theory based on the lead of chlorine as a chlorine-containing scavenger, and iron pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon, and an amount of iron pentacarbonyl equivalent to from about 0.02 to 0.1 gram of iron per gallon.
  • Gasoline having a motor octane number when clear of at least about 76 containing a lead alkyl antiknock agent about 0.5 theory based on the lead. of bromine as ethylene dibromide, about 1.0 theory based on the lead of chlorine as ethylene dichloride, and iron. pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon and an amount of iron pentacarbonyl equivalent to from about 0.02 to 0.1 gram of iron per gallon.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)

Description

United States Patent ANTIKNOCK COMPOSITIONS Jerome E. Brown, Detroit, Mich., assignor to Ethyl Corporation, New York, N .Y., a corporation of Delaware No Drawing. Application May 15, 1957 Serial No. 659,222
6 Claims. (Cl. 44-69) This invention relates to a fundamental advance in the antiknock art. More particularly, this invention relates to gasoline compositions having markedly improved performance characteristics, notably very high octane quality and reduced engine wear tendencies.
It has long been known that lead alkyls have the highly important property of raising the octane quality of gasoline. For over 30 years, tetraethyllead has been used as the commercial antiknock agent. Over the years, improvements in refinery technology have also contributed in large measure to continuous increases in gasoline quality. In fact, the conjoint use of tetraethyllead with progressively higher octane base stocks resulting from these refinery improvements has raised the average research octane number of all premium motor fuels marketed in the United States from 86 in 1946 to 96 in 1956. By the same token, the average research octane number of all non-premium motor fuel sold in the United States went from 80 to 89 in this same period. The provision of these higher octane gasolines has, in turn, enabled the progressive development of more eflicient engines. For example, the average compression ratio of passenger car engines made in this country was 50 percent higher in 1946 than it was in 1925, whereas by 1956 it was 93 percent higher than in 1925. This upward trend in engine compression ratios continues. However, a new problem has arisen in attempting to provide still higher octane quality fuels to satisfy the forthcoming higher compression engines.
To gain additional octane numbers by relying on refining methods alone has become increasingly expensive since these octane numbers are being superimposed upon fuels which already are at very high octane levels. In other words, it costs much more to refine into a fuel an incremental gain of an octane number starting with a 96 octane fuel than it does with an 86 octane fuel. Thus, the use of higher concentrations of tetraethyllead has become an economic necessity. Accordingly, the average tetraethyllead content of premium motor fuels sold in the United States has gone up from 1.5 cc. per gallon in 1946 to 2.5 cc. per gallon in 1954. In the same time period, the average tetraethyllead content of non-premium motor fuels sold in the United States has risen from 1.1 to 2.2 cc. per gallon. It is evident, therefore, that the petroleum industry is rapidly approaching the maximum permissible tetraethyllead concentration3 cc. per gallon of motor fuel. Consequently the need exists for a new way of still further increasing fuel octane quality in an economical manner.
An object of this invention is to fulfill the foregoing need. Another object of this invention is to provide ice extremely high octane quality gasolines containing a highly effective additive complement. A particular object of .this invention is to provide novel gasoline compositions containing, inter alia, a minute concentration of iron pentacarbonyl which cooperates with the remainder of my novel additive complement and with the base fuel to provide especially high octane qualities. Other important objects of this invention will be apparent from the ensuing description.
The above and other objects of this invention are accomplished by providing gasoline having .a motor octane number when clear (unleaded) of at least about 76 containing an organolead antiknock agent, preferably a tetraalkylleatl compound containing from 1 to about 8 carbon atoms in each alkyl group, from about 0.4 to about 0.6 theory based on the lead of bromine as a brominea containing scavenger, from about 0.8 to about 1.2 theory based on the lead of chlorine as a chlorine-containing scavenger, and iron pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon and an amount of iron pentacarbonyl equivalent to from about 0.005 to 0.2 and preferably from about 0.02 to 0.1 gram of iron per gallon. These extremely small concentrations of iron pentacarbonyl-insuflicient in themselves to materially raise the octane number of the unleaded base gasoline-bring about tremendous improvements in the antiknock effectiveness of the lead alkyl antiknock agent contained in the fuels of this invention. In other words, the specified amount of lead alkyl is caused by these minute concentrations of iron pentacarbonyl to exert the antiknock effectiveness that would ordinarily be exerted only by a much larger amount of lead alkyl in the absence of iron pentacarbonyl. In short, these concentrations of iron pentacarbonyl render a given quantity of lead alkyl much more effective as an antiknock than it otherwise would be. Hence, in the compositions of this invention, the iron pentacarbonyl acts as a promoter of the antiknock effectiveness of the lead alkyl.
Iron pentacarbonyl when used pursuant to this invention is also an effective. inhibitor of engine Wear.
As an example of the astonishing behavior of the compositions of this invention, a paraffinic fuel having a motor octane number according to ASTM Test Procedure D-357 when clear of 80 containing 3 milliliters of tetraethyllead per gallon (3.17 grams of lead per gallon), 0.5 theory of bromine as ethylene dibromide, 1.0 theory of chlorine as ethylene dichloride and only 0.05 gram of iron per gallon as iron pentacarbonyl possessed a motor performance number of 102.1 (a motor octane number of 100.7). The corresponding fuel in the absence of iron pentacarbonyl had a motor performance number of 93.3 (a motor octane number of 98.0). Thus, this minute amount of iron pentacarbonyl (0.12 cc. per gallon) in a. fuel of this invention promoted the antiknock effectiveness of the tetraethyllead to such an extent that an improvement of over 8.5 performance numbers (2.7 motor octane numbers) was realized. To achieve this same gain in this fuel by the use of tetraethyllead in the absence of iron pentacarbonyl, it is necessary to use 4.6 milliliters of tetraethyllead per gallon. Therefore, this extremely small concentration of iron pentacarbonyl in a fuel of this invention made 3.0 milliliters per gallon of tetraethyllead act as if 4.6 milliliters per gallon were each of these leaded fuels were further treated with small concentrations of iron pentacarbonyl. The various fuels were then subjected to the ASTM Research Octane Number Test-ASTM Test Procedure D-908. The results are shown in Table I.
TABLE I.EFFECT OF FUEL ADDITIVES ON FUEL AN TIKNOCK QUALITY USING DIFFERENT OCTANE NUMBER BASE FUELS Cone. of Fe(O)5, g. Fe/gal.
Octane Quality Using 60 Octane Octane Quality Using 80 Octane Base Fuel Base Fuel LPN APN ON 3 AON 4 APN ON 3 AON 4 1 Performance number.
2 Change in performance number. 3 Octane number.
4 Change in octane number.
octane number of 98.0). The attainment of such an Referring to the above data, the very small quantities improvement in this high octane region by refinery methods is extremely difficult and costly. It will also be seen that the attainment of this octane improvement could not have been accomplished in commercial practice by the sole use of additional tetraethyllead since the maximum tetraethyllead concentration currently considered permissible would have to have been exceeded by a substantial margin.
Such results are totally unexpected. It had been established heretofore that mixtures of tetraethyllead and iron pentacarbonyl were in most proportions mutually antagonistic to each other. Many mixtures of tetraethyllead and iron pentacarbonyl actually gave a lower octane number than the corresponding amount of tetraethyllead alone. Thus, in US. Patent 2,398,282, it was shown that in a motor fuel containing 1.32 grams of lead (1.25 cc. of tetraethyllead) per gallon, the presence of 021 gram of iron (0.5 cc. of iron pentacarbonyl) per gallon decreased the effectiveness of the tetraethyllead and more than 1.32 grams of lead had to be used to obtain an antiknock effect equal to that of 1.32 grams of lead alone per gallon. Furthermore, this patent shows that relatively low concentrations of iron pentacarbonyl in motor gasoline containing from less than 1 to 3.0 cc. of tetraethyllead per gallon conferred decidedly inferior antiknock qualities upon the fuel as compared with the corresponding leaded fuel not containing iron pentacarbonyl. Therefore, small amounts of iron pentacarbonyl and varying amounts of tetraethyllead were so mutually toxic that there resulted a loss of antiknoclc value and, therefore, the addition of iron pentacarbonyl wasdetrimental. In fact, it is stated in the above patent that no value was obtained from the iron pentacarbonyl until more than 0.55 gram of iron per gallon was used. This has been verified in the past by other investigators. In each instance, the addition of iron pentacarbonyl to the leaded fuel either gave the adverse effect described in the above patent or gave no benefit whatsoever. This is attributed to the fact that these prior investigators were working with entirely different gasolines (e.g., low octane fuels) and/or additive complements from those with which the present invention deals.
The unexpectedness of this invention is further shown by another series of engine tests. In these tests, two different base gasolines were used. One had a motor octane number clear of 60, whereas the other had a motor octane number clear of 80. To each of these fuels were added 3 milliliters of tetraethyllead per gallon, 0.5 theory of bromine as ethylene dibromide, and 1.0 theory of chlorine as ethylene dic lQ i t 1 9f of iron pentacarbonyl in the leaded fuel made from the 60 octane number base stock poisoned the tetraethyllead effectiveness so that in all cases a reduction in octane quality resulted. This directly corroborates the findings described in US. Patent 2,398,282. However, with the fuels of this invention-made from the octane number base fueldiametrically opposite results were achieved. Thus, very large increases in antiknock quality were effected in these fuels via the promoter effect of the small amounts of iron pentacarbonyl on the tetraethyllead antilmock mixture.
Another striking feature of this invention is that in the concentrations used to give the promoter effect, iron pentacarbonyl is an effective inhibitor of engine wear, particularly when the engines are operated under very severe conditions. It is well known that heretofore the high engine Wear caused by iron pentacarbonyl had made its use in fuel impractical. See, for example, US. Patents 2,546,421 and 2,546,422. Surprisingly, however, substantial reductions in engine wear under drastic engine operating conditions are the direct result of the use of the extremely small concentrations of iron pentacarbonyl pursuant to this invention. This was demonstrated by a large number of engine tests.
Gasoline motor octane number clear) containing 3 milliliters of tetraethyllead per gallon as the antiknock mixture described above was used to operate a singlecylinder engine having a displacement of 35 cubic inches at a speed of 2500 r.p.m. and a jacket temperature of F. The intake air was filtered to prevent atmospheric dust from entering the combustion chamber. The amount of wear was determined by the method described in the December 1956 edition of Nucleonicsat page 70. The criterion of engine wear was the rate of loss in weight of the upper piston ring during the test period in milligrams per hour. The piston ring was a commercial chrome-plated cast iron product containing. radioactive isotopes. As the surfaces of this ring were subjected to wear during engine operation, the wear debris was carried into the lubricating oil where its concentration was measured by determining the radioactivity of the oil using a gamma-spectrometer. The observed count of radioactivity of the oil was directly correlated to the loss in weight of the piston ring surfaces due to wear in the operation of the engine. 'Because of the technique employed, direct measurements" were made of the chrome face wear and the iron side wear of the top piston ring. A plurality of such tests established baseline values for these two types of engine. Wear.
TABLE II.-EFFECT OF IRON PENTACARBONYL ON ENGINE WEAR Percent of Basellne Iron 00110., g./gal.
Chrome Iron Side Face Wear Wear None (baseline) 100 100 0.1 60 78 0. 2. 35 58 As shown by the data in Table II, the fuels of this invention exhibit markedly reduced engine wear tendencies despite the expectancy based on the prior art that increased engine wear would result. The test conditions used were extremely severe and thus represent the amount of engine wear which occurs in actual service only under the most drastic operating conditions. Under milder operating conditions, the engine wear problem with conventional fuels is virtually non-existent. However, it is clear that my compositions are ideally suited for all types of engine service because under the milder operating conditions the compositions of this invention pose absolutely no engine Wear problems and, as shown above, effectively reduce the wear problem under severe operating conditions. When higher concentrations of iron pentacarbonyl are used--e.g., 0.4 to 0.5 gram of iron per gallon and higher-the Wear rate exceeds that of the baseline and thereby becomes excessive.
As stated above, it is preferable to use iron pentacarbonyl at concentrations from about 0.02 to 0.1 gram of iron per gallon. These concentrations take full advantage of the tremendous effectiveness of the iron pentacarbonyl as a promoter of the lead alkyl antiknock effectiveness and an inhibitor of engine wear. However, excellent results are achieved throughout the concentration range of from about 0.005 to 0.2 gram of iron per gallon as iron pentacarbonyl. At the lower end of this range, the promoter and wear inhibiting effects of iron pentacarbonyl are significant, whereas at the upper end of this range they are normally of a larger magnitude. Generally speaking, on the basis of the promoter and Wear inhibiting effects and taking economic factors into consideration, the ideal concentration of iron pentacarbonyl is about 0.1 gram of iron per gallon.
To formulate the fuels of this invention, the constituents of my additive complement are blended in appropriate quantity with gasoline having a motor octane number clear of at least about 76. The order of addition of the ingredients is not critical. Thus, they can be blended separately in any order or in various sub-combinations. Because the iron pentacarbonyl concentrations are so small, it is helpful to prepare a concentrated gasoline solution containing the correct proportions of the ingredients of my additive complement and then dilute this formulation with additional gasoline to the desired concentration. Another method is to first prepare an antiknock fluid composition made up of the lead alkyl antiknock agent, the bromine-containing scavenger, the chlorine-containing scavenger, and the iron pentacarbonyl in appropriate proportions. This, in turn, is bended with the appropriate base fuel.
The following are examples of the compositions of this invention. The octane numbers of the fuels are motor octane numbers clear. By definition, a theory of bromine or chlorine equals two atoms of halogen per atom of lead.
Example I 79.7 octane gasoline blend containing per gallon: 3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.05 gram of iron as iron pentacarbonyl Example II 79.7 octane gasoline blend containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.1 gram of iron as iron pentacarbonyl Example'III 79.7 octane gasoline blend containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.2 gram of iron as iron pentacarbonyl Example 1V Premium motor gasoline (81.5 octane) containing per gallon:
1.58 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 0.9 theory of chlorine as 1,4-dichlorobutane 0.1 gram of iron as iron pentacarbonyl Example V 76 octane gasoline containing per gallon:
2.12 grams of lead as mixed methylethyllead compounds 0.6 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.15 gram of iron as iron pentacarbonyl Example VI 80 octane parafiinic gasoline containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.005 gram of iron as iron pentacarbonyl Example VII 80 octane parafiinic gasoline containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.02 gram of iron as iron pentacarbonyl Example VIII 80 octane paraflinic gasoline containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.1 gram of iron as iron pentacarbonyl Example IX 80.8 octane premium fuel containing per gallon:
2.64 grams of lead as tetraethyllead 0.45 theory of bromine as 2,3-dibromobutane 1.0 theory of chlorine as ethylene dichloride 0.04 gram of 2,6-di-tert-butyl phenol (stabilizer) 0.1 gram of iron as iron pentacarbonyl Example X 88 octane gasoline containing per gallon:
1.9 grams of lead as tetraethyllead 0.4 theory of bromine as dibromotoluene (mixed isomers) 0.8 theory of chlorine as 1,2,4-trichlorobenzene 0.05 grams of iron as iron pentacarbonyl Example XII 96 octane gasoline containing per gallon:
2.0 grams of lead as tetramethyllead 0.6 theory of bromine as acetylene tetrabromide 0.8 theory ofchlerine as hexachlorobutadiene 0.0% gram .of 4-methYl-2,fi-di-tert-butyl phenol (stag m fi on asir n 'p acarbony Example XIII 85.6 octane gasoline containing per gallon: 2.5 grams of lead as tetrabutyllead 0.6tlieory'of bromine as bromoxylenes (mixed) 1.2 theory of chlorine as .hexachloroprop'ylene 0.2 gramtof iron as iron pentacarbonyl Example XIV 79.7 octane gasoline containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.03 gram of iron as iron pentacarbonyl Example XV 79.7 octane gasoline containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.06 gram of iron as iron pentacarbonyl Example X VI 79.7 octane gasoline containing per gallon:
3.17 grams of lead as tetraethyllead 0.5 theory of bromine as ethylene dibromide 1.0 theory of chlorine as ethylene dichloride 0.125 gram of iron as iron pentacarbonyl Excellent antiknock qualities are exhibited by the fuels of this invention, such as those shown in the above illustrative examples. To illustrate, the fuels of Examples I through III were compared with an identical leaded fuel not containing iron pentacarbonyl using the Research Method (ASTM D.908). The results of these tests are shown in Table III.
TABLE IIIEFFECT OF FUEL ADDITIVES ON FUEL ANTIKNOCK QUALITY 1 Total amountof tetraethyllead (00.) required in the fuel in theabsence of Fe(C 0)5 to provide the same octane quality.
In every case the fuel of this invention had a much higher octane quality due to the presence therein of the minute amount of iron pentacarbonyl.
- "Similarly, the fuels of Examples VI through VIII were compared with identical fuel not containing iron pentacarbonyl using the Motor Method (ASTM D 357). The data are shown in Table IV.
8 TABLE IV.-EFFECT OF FUEL ADDITIVES ON ANTIKNOCK QUALITY Octane Octane Quality Quality Improvement Due Cone. of to Promoter Example Fe(0 O) V g Fe/gal PN ON APN AON cc.
TEL
None 93. 3 98. 0 '0. 005 94. 2 98. 3 0.9 0.3 3. 1 0. 02 97. 0 99.1 3. 7 1.1 3. 6 0.1 102. 4 100. 8 9.1 2. 8 4. 7
TABLE V.--EFFECT OF FUEL ADDITIVES ON FUEL ANTIKNOCK QUALITY Octane Octane Quality Quality Improvement Due Cone. of to Promoter Example Fe(00)5, g. Fe/gal.
'PN 0N APN AON cc.
TEL
None 100.2 100.1
Lead alkyls which can be used in the compositions of this invention include tetrarnethyllead, tetraethyllead, tetrapropyllead, tetraisopropyllead, tetrabutyllead, methyltriethyllead, dimethyldiethyllead, trimethylethyllead, .tetraoctyllead and the like, or mixtures thereof. Thus each alkyl group can contain from 1 to about 8 carbon atoms and be straight or branched chain. The use of tetraethyllead is preferred because of its superior performance qualities, commercial availability, and lower cost.
The bromine-containing and chlorine-containing scavengers used in the fuels of this invention are organic halide compounds which react with the lead during combustion in the engine to form volatile lead halides. It is preferable that the bromine-containing scavenger contain no chlorine and that the chlorine-containing scavenger contain no bromine, although a scavenger containing both halogens can be used, provided the scavenger mixture contains a total of bromine and chlorine within the ranges specified above. Halohydrocarbon scavengersespecially those having a vapor pressure of 0.1 to 250 millimeters of mercury at 50 F.are preferred because of their generally superior storage stability although other scavengers can be employed successfully. Useful scavengers include ethylene dichloride, ethylene dibromide, carbon tetrachloride, propylene dibromide, 2- chloro-2,3-dibromobutane, 1,2,3- tribromopropane, hexachloropropylene, mixed bromoxylenes, 1,4-dibromobutane, 1,4-dichloropentane, fi,,B-dibromodiisopropyl ether, ,6,B'- dichlorodiethyl ether; trichlorobenzene; dibromortol uenes; tert-butyl bromide; Z-methyl-Z-bromobutanc; 2,3,3- trimethyl-Z-bromobutane; tert-butyl chloride; 2,3-dimethyl-2,3-dibromobutane; 2,5-dimethyl-2,S-dibrornohexane; 2-methyl-2,3-dibromobutane; Z-methyl 2,3 dichloroheptane; Z-methyl-2,4-dibromohexane; 2,4-dibromopentane; 2,5-dichlorol1exane; 3-methyl 2,4 dibromopentane; 1- phenyl-l-bromoethane; l-phenyl-l-chloroethane; ethyl-abromoacetate; diethyl-dibromomalonate; propyl-a-chlorobutyrate; l,l-dichloro-l-nitroethane; 1,1-dichloro-2-nitroethane; l,l-dibromo-l-nitrobutane; 2-chloro-4-nitropentane; 2,4-dibromo-3-nitropentane; l-chloro-Z-hydroxyethane; 1-bromo-3-hydroxypropane; l-bromo-B-hydroxybutane; 3-methyl-2-bromo-4-hydroxypentane; 3,4-dimethyl- 2-bromo-4-hydroxypentane and, in general, scavengers (and lead alkyl antiknock agents) disclosed in US. Patents 1,592,954; 1,668,022; 2,364,921; 2,479,900; 2,479,- 902; 2,479,903; and 2,496,983.
Particularly preferred scavenger mixtures are 0.5 theory of bromine as ethylene dibromide and 1.0 theory of chlorine as ethylene dichloride; 0.6 theory of bromine as ethylene dibromide and 1.0 theory of chlorine as ethylene dichloride; and 0.45 theory of bromine as 2,3-dibromobutane and 1.0 theory of chlorine as ethylene dichloride. These mixtures effectively control the amount of deposits formed in the engine during operation and bring about this desirable result at a minimum cost.
The methods for making the above lead alkyls and scavengers, as well as iron pentacarbonyl, are Well known to those skilled in the art and can be found in the literature.
Other ingredients which can be used with advantage in the fuels of this invention include dyes for identification purposes; metal deactivators, such as N,N di salicylidene-1,2-diaminopropane; anti-icing and anti-rust additives; surface ignition control additives, such as tricresylphosphate, triQB-chloropropyl)-thionophosphate, dimethyltolylphosphate, dimethylxylylphosphate, trimethylphosphate, dixylylphosphoramidate, trialkylphosphines, etc.; antioxidants; and the like.
The gasoline base stocks employed in this invention are preferably those which boil within or throughout the motor gasoline boiling range. This range is from about 85 to about 420 F. For best results the motor fuel should have a 90 percent boiling point of at least about 310 F. and an endpoint of at least about 375 F. These fuel base stocks are derived from a variety of refinery processes and include straight-run gasoline, catalytically or thermally cracked stocks, or gasoline hydrocarbons resulting from such processes as reforming, polymerization, isomerization, and the like. Individual gasoline hydrocarbons or various blends thereof can be used successfully. As stated above, the chief requisite of the gasoline base stock is that it have a motor octane number clear of at least 76.
I claim:
1. Gasoline having a motor octane number when clear of at least about 76 containing a lead alkyl antiknock agent, from about 0.4 to about 0.6 theory based on the lead of bromine as a bromine-containing scavenger, from about 0.8 to about 1.2 theory based on the lead of chlorine as a chlorine-containing scavenger, and iron pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon, and an amount of iron pentacarbonyl equivalent to from about 0.005 to 0.2 gram of iron per gallon.
2. The gasoline composition of claim 1 wherein said bromine-containing scavenger is a bromohydrocarbon and said chlorine-containing scavenger is a chlorohydrocarbon.
3. Gasoline having a motor octane number when clear of at least about 76 containing a lead alkyl antiknock agent, from about 0.4 to about 0.6 theory based on the lead of bromine as a bromine-containing scavenger, from about 0.8 to about 1.2 theory based on the lead of chlorine as a chlorine-containing scavenger, and iron pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon, and an amount of iron pentacarbonyl equivalent to from about 0.02 to 0.1 gram of iron per gallon.
4. The gasoline composition of claim 3 wherein said bromine-containing scavenger is a bromohydrocarbon and said chlorine-containing scavenger is a chlorohydrocarbon.
5. Gasoline having a motor octane number when clear of at least about 76 containing a lead alkyl antiknock agent, about 0.5 theory based on the lead. of bromine as ethylene dibromide, about 1.0 theory based on the lead of chlorine as ethylene dichloride, and iron. pentacarbonyl, there being present in the gasoline an amount of said agent equivalent to from about 1.58 to about 3.17 grams of elemental lead per gallon and an amount of iron pentacarbonyl equivalent to from about 0.02 to 0.1 gram of iron per gallon.
6. The gasoline composition of claim 5 wherein said agent is tetraethyllead.
References Cited in the file of this patent UNITED STATES PATENTS 1,666,693 Gaus Apr. 17, 1928 1,903,624 Hurley Apr. 11, 1933 2,398,281 Bartholomew Apr. 9, 1946 2,398,282 Bartholomew Apr. 9, 1946

Claims (1)

1. GASOLINE HAVING A MOTOR OCTANE NUMBER WHEN CLEAR OF AT LEAST ABOUT 76 CONTAING A LEAD ALKYL ANTIKNOCK AGENT, FROM ABOUT 0.4 TO ABOUT 0.6 THEORY BASED ON THE LEAD OF BROMINE AS A BROMINE-CONTAINING SCAVENGER, FROM ABOUT 0.8 TO ABOUT 1.2 THEORY BASED ON THE LEAD OF CHLORINE AS A CHLORINE-CONTAINING SCAVENGER, AND IRON PENTACARBONYL, THERE BEING PRESENT IN THE GASOLINE AN AMOUNT OF SAID AGENT EQUIVALENT TO FORM ABOUT 1.58 TO ABOUT 3.17 GRAMS OF ELEMENTAL LEAD PER GALLON, AND AN AMOUNT OF IRON PENTACARBONYL EQUIVALENT TO FROM ABOUT 0.005 TO 0.2 GRAM OF IRON PER GALLON.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3063818A (en) * 1960-03-29 1962-11-13 Shell Oil Co Gasoline composition
US3065065A (en) * 1960-03-29 1962-11-20 Shell Oil Co Gasoline composition
US3083223A (en) * 1959-12-23 1963-03-26 Pure Oil Co Esters of boron phosphate
US3097224A (en) * 1959-11-12 1963-07-09 Ethyl Corp Acetylene nickel compounds
US3185553A (en) * 1961-09-07 1965-05-25 California Research Corp Acetylenic lead compounds and gasoline compositions thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1666693A (en) * 1925-04-17 1928-04-17 Ig Farbenindustrie Ag Composition to be used in connection with antiknock compounds
US1903624A (en) * 1928-07-16 1933-04-11 Moto Meter Gauge & Equip Corp Motor fuel
US2398282A (en) * 1944-11-27 1946-04-09 Ethyl Corp Antiknock agent
US2398281A (en) * 1944-07-08 1946-04-09 Ethyl Corp Antiknock agent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1666693A (en) * 1925-04-17 1928-04-17 Ig Farbenindustrie Ag Composition to be used in connection with antiknock compounds
US1903624A (en) * 1928-07-16 1933-04-11 Moto Meter Gauge & Equip Corp Motor fuel
US2398281A (en) * 1944-07-08 1946-04-09 Ethyl Corp Antiknock agent
US2398282A (en) * 1944-11-27 1946-04-09 Ethyl Corp Antiknock agent

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3097224A (en) * 1959-11-12 1963-07-09 Ethyl Corp Acetylene nickel compounds
US3083223A (en) * 1959-12-23 1963-03-26 Pure Oil Co Esters of boron phosphate
US3063818A (en) * 1960-03-29 1962-11-13 Shell Oil Co Gasoline composition
US3065065A (en) * 1960-03-29 1962-11-20 Shell Oil Co Gasoline composition
US3185553A (en) * 1961-09-07 1965-05-25 California Research Corp Acetylenic lead compounds and gasoline compositions thereof

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